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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Mercedes-Benz
  • Vario 814D (1996-2003)
  • Transmission
  • Manual gearbox 715.051
  • 4th gear pinion — removal and installation

4th gear pinion — removal and installation (Mercedes-Benz Vario 814)

0
Contents: Removal ↡ Installation ↡

Removal



1. Remove retaining ring 1 from secondary shaft 5 (figure 4.72).

2. Remove 4th gear pinion 3 and thrust plate 2.

3. Remove the needle bearing 4.

Installation



4. Lubricate the needle bearing 4 and install it on the secondary shaft 5.

5. Install the 4th gear pinion 3 onto the secondary shaft so that the ears (arrow) on the synchronizer ring align with the grooves (arrow) on the 4th gear pinion.

6. Heat the thrust plate 2 to 80°C and install it.

[Original published on the website: MercedesMAN.ru]

7. Install a new retaining ring 1.

Figure 4.72. Removing and installing the 4th gear: 1 - Retaining ring; 2 - Thrust plate; 3 - 4th…

Figure 4.72. Removing and installing the 4th gear: 1 - Retaining ring; 2 - Thrust plate; 3 - 4th gear pinion; 4 - Needle bearing; 5 - Secondary shaft
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Mercedes Vario 814D / Manual gearbox 715.051
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5th gear pinion — removal and installation
Secondary shaft — wear check
Intermediate shaft — removal and installation
Primary shaft
Rear of the gearbox
3rd gear pinion — removal and installation
2nd gear pinion — removal and installation
Gear shift mechanism
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
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  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
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  • Power and control system
  • Petrol engines 2.8 l
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  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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