Mechanical transmission design and specifications Four- and five-speed gearboxes with synchronizers in all forward gears. Gear shifting is performed by a lever on the body floor tunnel. The gearbox housing is cast from...
Removal and installation of a transmission To facilitate further installation, first gear must be engaged. The gearbox can be removed as part of the power unit or separately through the bottom of the vehicle....
Gearbox disassembly When disassembling the gearbox (KP) in case of difficulty, it is allowed to use a wooden (plastic, aluminum) hammer, making light taps. Disassembly into main components...
Disassembly of the input and intermediate shafts Primary details (A) and intermediate (B) shafts 4-speed gearbox 1 - spring ring; 2 - compensation washer; 3 - ball bearing; 4 - spring ring; 5 - gasket; 6 - oil...
Dismantling and assembly of a secondary shaft Output shaft parts 9 - front nut with a longitudinal slot (or hex); 10 - blocking ring synchronizer IV gear; 11 - synchronizer with a sliding ring for III and IV gears;...
Gearbox Assembly 1. Insert the intermediate shaft into the crankcase through its side window and lower it into the bottom of the crankcase. 2. Insert the output shaft assembly into the...
Assembly of a four-speed gearbox Adjusting dimensions of the position of the gear levers of the 4-speed gearbox* A = 142.0 mm H = 58.0 mm C = 111.0 mm * The shift lever is in the neutral position. 1....
Assembling a five-speed gearbox Adjusting dimensions of the position of the gear levers of the 5-speed gearbox * A = 168.0 mm H = 86.0 mm C = 95.0 mm * The shift lever is in the neutral position....
Assembly of a four-speed and five-speed gearbox 1. Using a mandrel, press the speedometer drive worm gear onto the output shaft so that its chamfered end faces back. 2. Install the back cover with a new gasket and the...