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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Mercedes-Benz
  • Vito 1 (1996-2003)
  • Petrol engines 2.0 l
  • Engine repair
  • Chain drive tensioner

Chain drive tensioner (Mercedes-Benz Vito W638)

0
Contents: Removal ↡ Installation ↡

Removal



1. Disconnect the negative cable from the battery.

2. Remove the generator and secure it to the side without disconnecting the wiring.

3. Remove tensioner 13 assembly (see figure 2.10). The tensioner assembly is shown in the figure 2.10.

Figure 2.10. Chain drive tensioner:

Figure 2.10. Chain drive tensioner:
1. Thrust part,
13. Tensioner,
14. Limiter.


Installation



4. Install tensioner 13, generator, connect negative cable to battery.

Figure 2.11. Sectional view of chain drive tensioner:

Figure 2.11. Sectional view of chain drive tensioner:
1. Thrust part,
2. Non-return valve ball,
3. Ball guide,
4, 7, 11. Pressure spring,
5, 14. Limiter,
6. Finger,
8. Spring lock,
9, 17. Bolt,
10. Control valve ball,
12. Glass,
13. Tensioner housing,
15. Chain drive cover,
16. Cylinder head,
18. Tension lever,
19. Cylinder head gasket,
20. Chain,
21. Plastic part of the tension lever.
A. Oil line for tensioner lubrication,
B. Oil pan for tensioner.
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Mercedes Vito 1 / Engine repair
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Chain drive cover
Cylinder head
Front cylinder head cover
Exhaust gas system
Exhaust manifold
Sliding chain drive lever
Chain drive tensioner lever
Chain tensioner
Drive chain
Camshafts
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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