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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vito 1 (1996-2003)
  • Petrol engines 2.0 l
  • Engine repair
  • Cylinder head cover

Cylinder head cover (Mercedes-Benz Vito W638)

0
Contents: Removal ↡ Installation ↡

Removal



1. Turn off the ignition.

2. Remove the air filter.

3. Disconnect the crankcase ventilation tube 4 (see figure 2.3).

Figure 2.3. Cylinder head cover:

Figure 2.3. Cylinder head cover:
1. Cylinder head cover,
2, 8. Gasket,
3. Oil filler neck,
4. Crankcase ventilation tube,
5. Protective cover for high-voltage wires,
6. Air intake pipe,
7. Intermediate flange,
9. Rubber bushing.
Idle speed drive,
R9, R39. Ignition coils.


4. Disconnect the oil filler neck 3.

5. Remove the idle speed drive MZZ and secure it to the side. Do not disconnect the electrical wiring from it.

(Material created based on the website: «MERCEDESMAN.ru»)

6. Remove the intermediate flange 7.

7. Remove ignition coils R9 and R39.

8. Disconnect the injector wiring from the clamp (arrow) on the cylinder head cover 1.

9. Disconnect the tie strap (arrow) on the throttle body support bracket.

10. Remove the cylinder head cover 1.

Installation



11. Installation is carried out in the reverse order of removal. Replace gasket 2 and wipe the sealing surfaces. Check the correct installation of gaskets 2 and 8 of cylinder head cover 1.
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Mercedes Vito 1 / Engine repair
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Air filter
Removal and installation the engine
Intake manifold
Exhaust manifold
Exhaust gas system
Front cylinder head cover
Cylinder head
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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