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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vito 1 (1996-2003)
  • Petrol engines 2.0 l
  • Engine repair
  • Intake manifold

Intake manifold (Mercedes-Benz Vito W638)

0
Contents: Removal ↡ Installation ↡

Removal



1. Remove the idle speed drive MZZ (see figure 2.4a).

Figure 2.4 a. Intake manifold:

Figure 2.4 a. Intake manifold:
1. Air intake pipe,
2. Oil filler pipe,
3. Intermediate flange,
4. Fuel lines,
5. Support bar,
6. Oil level indicator guide tube,
7, 8. Vacuum tubes,
Idle speed drive.


2. Remove the intermediate flange 3.

3. Remove the oil filler neck 2.

4. Remove the support post 5.

5. Remove the oil level indicator guide tube 6.

6. Disconnect vacuum pipes 7 and 8 from the intake manifold.

7. Disconnect fuel lines 4.

8. Remove the throttle control (see figure 2.4 b).

Figure 2.46. Intake manifold:

Figure 2.46. Intake manifold:
Y16-Y19. Injectors,
Y16.1-Y19.1. Injector wiring connectors.


9. Unscrew bolts 11 and 12 (see figure 2.4 in).



Figure 2.4 c. Intake manifold:

Figure 2.4 c. Intake manifold:
9. Intake manifold,
10. Gasket,
11. Bolt,
12. Nut.


10. Remove the intake manifold 9 together with the gasket 10 and disconnect the wiring connectors from the injectors.

Installation



11. Installation is carried out in the reverse order of removal. Replace gasket 10. After installation, check the operation of the throttle valve or Tempomat.
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The article has been verified: Lukyanov Nikita Ilyich
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Mercedes Vito 1 / Engine repair
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Cylinder head cover
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Removal and installation the engine
Exhaust manifold
Exhaust gas system
Front cylinder head cover
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Chain drive cover
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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