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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)

Cylinder block (Mercedes-Benz Vito W638)

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Wipe the cylinder surface thoroughly and take measurements in positions 1, 2, 3 (see figure 2.56). The cylinder dimensions are given in Table 2.4.

Figure 2.56. Checking and grinding cylinder diameters, (p. 46)

Figure 2.56. Checking and grinding cylinder diameters, (p. 46)
1, 2, 3. Measurement points,
A. Longitudinal dimension,
B. Transverse dimension,
a. Upper position of the upper compression ring,
b. Piston BDC,
c. Lower position of the oil scraper ring.

Table 2.4. Checking the cylinder (liner) diameters

Table 2.4. Checking the cylinder (liner) diameters

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Mercedes Vito 1 / Engine repair

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Checking and replacing connecting rods
Piston rings
Pistons — Removal and Installation
Lapping valve seats
Replacing valve seals

Flywheel — removal and installation
Crankshaft ball bearing
Replacing the crankshaft
Checking the axial clearance in the crankshaft main bearings
Checking the radial clearance in the crankshaft main bearings

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Vito 1 (1996-2003)

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