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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Vito 1 (1996-2003)
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  • Checking the radial clearance in the crankshaft main bearings

Checking the radial clearance in the crankshaft main bearings (Mercedes-Benz Vito W638)

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1. Install the support covers without liners. You need to start from the center so that all the lids can be installed in the same position. All lids have identification numbers in ascending order and cannot be mixed up (see figure 2.67).

Figure 2.67. Identifying main bearing caps simplifies their installation.

Figure 2.67. Identifying main bearing caps simplifies their installation.


2. Lubricate the main bearing cap mounting bolts and tighten them to a torque of 55 Nm + 90°.

3. Measure the hole diameters in directions A, B, C (see figure 2.68).

Figure 2.68. Measure the hole diameters in directions A, B, C.

Figure 2.68. Measure the hole diameters in directions A, B, C.


4. Unscrew the bolts securing the covers. Install the liners into the covers and tighten the mounting bolts to the torque specified earlier (see figure 2.69). Don't scare the upper and lower liners.



Figure 2.69. Installing the insert into the cover.

Figure 2.69. Installing the insert into the cover.


5. Measure the inner diameter of the main bearing bore (see figure 2.70).

Figure 2.70. Measuring the diameters of the main bearing holes.

Figure 2.70. Measuring the diameters of the main bearing holes.


6. Unscrew the main bearing cap mounting bolts and remove the bearing shells.

7. Measure the diameter of the crankshaft main journal and determine the radial clearance in the main bearings (see figure 2.71).

Figure 2.71. Measuring the diameter of the crankshaft main journal.

Figure 2.71. Measuring the diameter of the crankshaft main journal.


Definition of radial clearance



Bore diameter with bearings installed - Crankshaft journal diameter = Radial clearance in main bearings

The radial clearance can be adjusted by replacing the covers.
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Mercedes Vito 1 / Engine repair
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Checking the axial clearance in the crankshaft main bearings
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
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  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
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  • Diesel engine OM646
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Vito 1 (1996-2003) 
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  • Diesel engines 2.2 l
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  • Rear suspension
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  • Brake system
  • Body
  • Exterior (external elements)
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  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
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