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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Vito 1 (1996-2003)
  • Petrol engines 2.0 l
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  • Checking the axial clearance in the crankshaft main bearings

Checking the axial clearance in the crankshaft main bearings (Mercedes-Benz Vito W638)

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1. Measure the main bearing journal width and select the required thickness of the end clearance adjusters. Adjusters of the same thickness must be installed on both sides of the crankshaft main bearing shell (see figure 2.62).

Figure 2.62. Measuring the width of the main bearing journal.

Figure 2.62. Measuring the width of the main bearing journal.


2. Lubricate the upper clearance adjusters with oil and install them into the cylinder block. The two lubrication channels (arrows) on the regulators must be directed towards the crankshaft cheek (see figure 2.63).

Figure 2.63. Location of the upper axial clearance adjusters in the cylinder block.

Figure 2.63. Location of the upper axial clearance adjusters in the cylinder block.


3. Lubricate the lower clearance adjusters with oil and install them into the grooves in the main bearing caps. Both oil passages (arrows) must be directed towards the crankshaft cheek (see figure 2.64).



Figure 2.64. Location of lower axial clearance adjusters in the cylinder block.

Figure 2.64. Location of lower axial clearance adjusters in the cylinder block.


4. Lubricate the crankshaft and install it. Install the main bearing shells in accordance with the marks applied to them. Lubricate the main bearing cap mounting bolts with oil and tighten them to a torque of 55 Nm + 90° (see figure 2.65).

Figure 2.65. Installing the crankshaft.

Figure 2.65. Installing the crankshaft.


5. Measure the axial clearance in the crankshaft bearings (see figure 2.66). If the obtained value is determined with an acceptable deviation, correct the axial clearance by installing axial clearance adjusters of the required thickness.

Figure 2.66. Checking the axial clearance in the crankshaft bearings. (p. 107)

Figure 2.66. Checking the axial clearance in the crankshaft bearings. (p. 107)


6. Turn the crankshaft by hand and check that it rotates easily. Also check that the liners are installed correctly (oil channel alignment).

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Mercedes Vito 1 / Engine repair
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Replacing the crankshaft
Crankshaft ball bearing
Flywheel — removal and installation
Cylinder block
Checking and replacing connecting rods
Checking the radial clearance in the crankshaft main bearings
Checking the radial clearance in the connecting rod bearings
Tightening torques of engine components and parts 111.948
Technical characteristics of petrol engines 111.948 and 111.978
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Vario 814D (1996-2003, diesel) 
  • General information
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  • Engines 602.984/985
  • Engines 904.908/914/923/936
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  • Clutch
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  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
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  • Rear suspension
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  • Interior (internal elements)
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Vito 2 (2003-2014, diesel) 
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  • User manual
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  • Diesel engine OM646
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Vito 1 (1996-2003) 
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  • Diesel engines 2.2 l
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  • Body
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Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
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  • Engine repair
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