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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vito 1 (1996-2003)
  • Petrol engines 2.0 l
  • Engine repair
  • Replacing the crankshaft

Replacing the crankshaft (Mercedes-Benz Vito W638)

0
1. Remove the engine.

2. Remove the cylinder head.

3. Remove the camshaft chain drive cover.

4. Remove the cover from the rear oil seal.

5. Remove the pistons.

6. Remove the crankshaft main bearing caps.

7. Remove the lower bearing shells and lower crankshaft clearance adjusters.

[Material borrowed from an online resource: MercedesMAN.ru]

8. Remove the crankshaft from the cylinder block.

9. Remove the upper bearing shells and upper crankshaft end clearance adjusters (see figure 2.61).

Figure 2.61. Crankshaft.

Figure 2.61. Crankshaft.
1, 1a. Main bearing caps,
2. Bolts for fastening main bearing caps,
3. Lower main bearing shells of the crankshaft,
4. Lower axial clearance adjusters,
5. Crankshaft,
6. Upper main bearing shells of the crankshaft,
7. Upper axial clearance adjusters.


10. Check the radial and axial clearances in the crankshaft main bearings.

11. Check the radial clearance in the crankshaft connecting rod bearings.

12. Further installation is carried out in the reverse order of removal.

The dimensions of the bolts for fastening the main journals and the crankshaft itself are given in Tables 2.6 and 2.7.

Table 2.6. Dimensions of crankshaft main cap bolts


Table 2.6. Dimensions of crankshaft main cap bolts

Table 2.7. Crankshaft repair dimensions
Table 2.7. Crankshaft repair dimensions
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Mercedes Vito 1 / Engine repair
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Crankshaft ball bearing
Flywheel — removal and installation
Cylinder block
Checking and replacing connecting rods
Piston rings
Checking the axial clearance in the crankshaft main bearings
Checking the radial clearance in the crankshaft main bearings
Checking the radial clearance in the connecting rod bearings
Tightening torques of engine components and parts 111.948
Technical characteristics of petrol engines 111.948 and 111.978
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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