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W123 (1976-1985) W124 (1984-1995) W210 (1996-2002)
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  • W123 (1976-1985)
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  • Cylinder Block Design and Specification

Cylinder Block Design and Specification (Mercedes-Benz E-Class W123)

0
The cylinder block is cast from a special cast iron and is one piece with the cylinders.

Characteristic

Meaning

Height of cylinder block, mm

M 102

  • nominal

292,45—292,55

  • maximum

292,35

M 110

  • nominal

213,1—213,2

  • maximum

212,8

M 115

  • nominal

242,8—-242,9

  • maximum

242,5

M 123

  • nominal

242,8—242,9

  • maximum

242,5

Warping of mating surfaces of the block, mm

  • top

0,03

  • lower

0,04

Nominal ovality and conicity of cylinder mirrors, no more than, mm

  • for models produced before 1980.

0,013

  • for models produced after 1980.

0,007

Maximum permissible value in operation (when worn out)

0,05

Permissible non-linearity of the generatrix, mm

0,05

Surface roughness, µm

0,002—0,004

Honing marks grid

50° ±10°

Height from the piston bottom at top dead center to the mating plane with the cylinder head

  • maximum

0,60—0,65

  • minimal

0,60—0,65



Cylinder diameters*



Engine model
Cylinder diameter, mm
nominal
1st repair
2nd repair
3rd repair

M 102.920 (939)

  • class 1

88,998—89,008

89,498—89,508

89,998—90,008

—

  • class 2

89,008—89,018

89,508—89,518

90,008—90,018

—

  • class 3

89,018—89,028

89,518—89,528

90,018—90,028

—

M 115.938

  • class 1

87,000—87,022

87,500—87,522

88,000—88,022

88,500—88,522

  • class 2

87,010—87,032

87,510—87,532

88,010—88,032

88,510—88,532

  • class 3

87,020—87,042

87,520—87,542

88,020—88,042

88,520—88,542

M 102.980 (982)

  • class 1

95,498—95,508

95,998—96,008

96,498—96,508

—

  • class 2

95,508—95,518

96,008—96,018

96,508—96,518

—

  • class 3

95,518—95,528

96,018—96,028

96,518—96,528

—

M 110.923 (984.988)

  • class 1

86,000—86,022

86,500—86,522

87,000—87,022

—

  • class 2

86,010—86,032

86,510—86,532

87,010—87,032

—

  • class 3

86,020—86,042

86,520—86,542

87,020—87,042

—

M 115.954

  • class 1

93,750—93,772

94,150—94,172

94,550—94,572

—

  • class 2

93,760—93,782

94,160—94,182

94,560—94,582

—

  • class 3

93,770—93,792

94,170—94,192

94,570—94,592

—

M 110.923 (984.988)

  • class 1

86,000—86,022

86,500—86,522

87,000—87,022

—

  • class 2

86,010—86,032

86,510—86,532

87,010—87,032

—

  • class 3

86,020—86,042

86,520—86,542

87,020—87,042

—


* The difference in values is due to the model year of production.



Crankshaft main bearing seat diameter



Engine model
M 115.938
M 102.920, M 102.939
M 102.980, M 102.982
M 115.954

74,50—74,52

62,500—62,519

74,50—74,52

M 123.920, M 123.921
M 110.923
M 110.984, M 110.988

67,00—67,02

67,00—67,02

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E-Class W123 / Engine device
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Design and specification of valves
Cylinder head design and specification
General information about engines
Design and specification of the crank mechanism
Design and specification of the valve timing mechanism
Design and specification of engine lubrication system
Design and specification of the cooling system
Power supply system design and specification
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W210 (1996-2002) 
  • General information
  • Vehicle description
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  • Car care
  • Diesel engines
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W124 (1984-1995) 
  • General information
  • Governing bodies
  • Driving and operation
  • Weekly care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • I4 petrol engine
  • V6 petrol engine (SOHC)
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  • Supply system
  • Starting and charging system
  • Ignition system (I4)
  • Ignition system (V6)
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  • Transmission
  • Clutch
  • Mechanical gearbox
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  • Drive shafts
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  • Switches
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W123 (1976-1985) 
  • General information
  • Introduction to the guide
  • Power unit
  • Engine device
  • Repair M102 engines
  • Repair M110 and M123 engines
  • Cooling and lubrication (M102)
  • Cooling (M110 and M123)
  • Ignition system
  • Power system «Stromberg»
  • Power system «Solex 4A1»
  • Fuel injection «K-Jetronic»
  • Fuel injection «L-Jetronic»
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan and rear axle
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
 
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