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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Changes in the design of the cylinder block introduced as a result of modernization

Changes in the design of the cylinder block introduced as a result of modernization (Mercedes-Benz Sprinter 903)

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Figure 71. Location of oil spray nozzles of the piston cooling system

Figure 71. Location of oil spray nozzles of the piston cooling system


Below are some of the changes made to the 601 and 602 engine family design in case you are considering replacing some parts from a similarly designated engine type. Although the engines have the same designation, this does not mean that they are absolutely the same. Since 1985, the diameter of the crankshaft bearing mounting holes has been reduced by 2 mm. The diameter of the crankshaft bearing cap mounting bolts has been reduced from M12 to M11. The bolts have double hexagon heads. Since these are flexible bolts, their length should not exceed 63.8 mm if you intend to reuse them. The mating surface of the cylinder block that contacts the cylinder head has also been modified, so such blocks must be used with correspondingly modified heads. The drain plug for the cooling system now has an M18 thread instead of the M14 thread previously. The oil supply points to the spray nozzles of the piston cooling system are located on the new engines on the right side under the cylinder liners. Figure 71 shows the location of these oil spray nozzles. If you are going to install a cylinder block from an old engine on your car, it must be equipped with oil spray nozzles for cooling the pistons. If you have any doubts about anything, please contact a Mercedes-Benz service station, as it has all the necessary technical documentation.
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The article has been verified: Levin Kirill Glebovich
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Mercedes Sprinter / Engine repair
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Measuring the working clearance in pistons
Removal and installation cylinder block plugs
General Description — Cylinder Block
Camshaft Drive Mechanism Cover
Installing pistons with connecting rods into cylinders
Crankshaft and Flywheel — General Information
Removal the crankshaft
Checking the crankshaft
Installing the crankshaft
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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