Removing
1. Disconnect the negative cable from the battery.
2. Remove the grille and front cross member.
3. Remove the air conditioning compressor 5 (see fig.4.13a, 4.136).
Pic. 4.13 a. Timing chain cover:
1. Finger,
2. guide roller,
3. Bolts,
4. Bolt with gasket
Pic. 4.13 b. Timing chain cover:
5. Air conditioner compressor,
6, 16, 18. Bolt with gasket,
7. Power steering pump pulley,
8. Power steering pump,
9. Generator drive belt tensioner,
10. Shock absorber,
11. Tension roller,
12. Vacuum pump,
13. Groove pulley of the crankshaft,
14. Generator support,
15. Alternator mounting bracket,
17. Square nuts,
19. Pallet,
20. Timing chain cover,
4. Remove the cylinder head cover.
5. Loosen the bolts with gaskets 6 fastening the pulley 7 of the power steering pump 8.
6. Remove the power steering pump 8 from the timing chain cover 20, secure it to the side with the attached pipes.
7. Remove the guide roller 2 of the generator drive belt.
8. Remove the tensioner 9 of the generator drive belt. Do not disconnect the shock absorber 10 and the tension roller 11 from the tension lever.
9. Using a puller, remove pin 1.
10. Remove the vacuum pump 12.
11. Remove the crankshaft grooving pulley 13.
12. Remove the generator support 14. Do not remove the generator mounting bracket 15.
13. Unscrew the bolts with gaskets 16 for fastening the injection pump and remove them together with nuts 17. The lower bolt with gasket can only be removed after removing the timing chain drive cover.
14. Mark the position of the bracket 21 for fastening the TDC sensor of the piston of the first cylinder and remove it.
15. Unscrew the bolts 3 fastening the cover of the timing chain drive 20.
16. Unscrew the bolt with gasket 4 fastening the cover of the timing chain drive 20.
17. Unscrew the bolt with gasket 18 fastening the timing chain drive cover 20. Loosen the pan fastening bolts 19.
18. Unscrew the bolts a, b, from fastening the cover of the timing chain drive 20 (see fig.4.14).
Pic. 4.14. Timing chain cover:
20. Timing chain cover,
21. Bracket for fastening the TDC sensor of the piston of the first cylinder,
22. Guide bushings,
23. Crankshaft oil seal,
a, b, c. Timing chain cover bolts.
19. Remove the timing chain cover 20.
20. Wipe the sealing surfaces and lubricate them with sealant before installing the cover
Installation
21. Installation is made in an order, the return to removal. Install the first cylinder TDC sensor bracket according to the previously made marks, check its installation and adjust it if necessary. Lubricate pin 1 with sealant before installation.