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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Mercedes-Benz
  • Vito 1 (1996-2003)
  • Diesel engines 2.3 l
  • Engine repair
  • Prechamber — removal and installation

Prechamber — removal and installation (Mercedes-Benz Vito W638)

0
Contents: Removal ↡ Installation ↡

Removal



1. Remove the glow plugs and injectors.

2. Using key 3, unscrew threaded ring 1 (see figure 4.20).

Figure 4.20. Antechamber:

Figure 4.20. Antechamber:
1. Threaded ring,
2. Antechamber,
3. Key,
4. Puller.


3. Screw the puller into the pre-chamber 2 and remove it.

4. Wipe and check the pre-chamber opening. If the pre-chamber is damaged or leaking, it must be replaced. The rod 1 of the antechamber must not be burnt or rusty (see figure 4.21). The diameter of the lower part of the 2nd antechamber should be 15 mm. The identification number of the antechamber is 601/36.

Figure 4.21. Checking the pre-chamber opening:

Figure 4.21. Checking the pre-chamber opening:
1. Rod,
2. The lower part of the antechamber,
d. Outer diameter of the lower part of the antechamber,
X. Identification number of the antechamber.


The protrusion of the lower part of the chamber should be within 7.6 - 8.1 mm (see figure 4.22).



Figure 4.22. Checking the protrusion of the antechamber:

Figure 4.22. Checking the protrusion of the antechamber:
B. Protrusion of the antechamber.


Installation



5. Installation is carried out in the reverse order of removal.

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Mercedes Vito 1 / Engine repair
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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