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W123 (1976-1985) W124 (1984-1995) W210 (1996-2002)
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  • Variable length intake manifold

Variable length intake manifold (Mercedes-Benz E-Class W210)

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The 6-cylinder engine on the E 300 Diesel model has a variable-length intake manifold. Using two movable flaps in the intake system, the oscillation frequency of the oncoming and forced air can be changed, which has a direct effect on the engine torque. Thanks to both flaps, three different air flow modes are created with this system. The flaps are pneumatically driven by vacuum chambers. The vacuum is supplied via solenoid valves to the corresponding chamber. The solenoid valves are controlled by the control unit.

When pumping air, the pistons create a strong vacuum, which, when the intake valves are open, causes air movement in the intake system. If the intake valves suddenly close, the air "springs" back - an oscillation occurs in the intake pipe. Its frequency depends on the length of the intake pipe, the engine speed and the engine valve timing. If the oscillations resonate, a certain pumping effect is achieved. With the help of flaps, resonance conditions can be created in a wide range of revolutions.

1. At a speed of up to 2550 min⁻¹ both flaps are closed, the air volume in the intake system can fluctuate in the section up to the pressure control valve.

Fig. 4.74. Variable length intake manifold of the E300 Diesel model: 1, 2 – flaps; 3 – intake…

Fig. 4.74. Variable length intake manifold of the E300 Diesel model: 1, 2 – flaps; 3 – intake system; 4 – intake manifold




2. From 2550 to 3350 min⁻¹ damper 1 opens (Fig. 4.74), oscillations stop at damper 1.

[Information copied from the website: MercedesMan.ru]

3. At a speed of more than 3350 min⁻¹, flaps 1 and 2 open, and the vibrations reach the intake manifold.

These changes are only used at full engine load. In order to achieve low fuel consumption and clean combustion at partial load, other combinations of air volume frequencies and engine speeds are required. Therefore, at the calculated time, the electronic control activates both the control valve and the exhaust gas return.
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E-Class W210 / Injection system
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Automatic Shift Assist (ARA)
Idle system
Engine operating modes
Main elements of the Electronic Diesel System (EDS)
Diesel engine injection system — general information
Injectors — General Description
Turbocharger — description and maintenance
Possible turbocharger malfunctions, their causes and troubleshooting methods
Engine shutdown
Injection system maintenance
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W210 (1996-2002) 
  • General information
  • Vehicle description
  • Working conditions and tools
  • Car care
  • Diesel engines
  • Engine repair
  • Lubrication system
  • Cooling system
  • Injection system
  • Supply system
  • Exhaust system
  • Gasoline engines
  • Engine repair
  • Lubrication system
  • Cooling system
  • Control system
  • Power and exhaust system
  • Transmission
  • Clutch
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  • Automatic gearbox
  • Drive shafts
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  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting and signaling
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W124 (1984-1995) 
  • General information
  • Governing bodies
  • Driving and operation
  • Weekly care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • I4 petrol engine
  • V6 petrol engine (SOHC)
  • V6 petrol engine (DOHC)
  • Diesel engines
  • Engine overhaul
  • Cooling system
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  • Injection system «Bosch CIS-E»
  • Injection system «Bosch HFM»
  • Diesel fuel system
  • Supply system
  • Starting and charging system
  • Ignition system (I4)
  • Ignition system (V6)
  • Preheating
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
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  • Doors, locks and windows
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  • Switches
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W123 (1976-1985) 
  • General information
  • Introduction to the guide
  • Power unit
  • Engine device
  • Repair M102 engines
  • Repair M110 and M123 engines
  • Cooling and lubrication (M102)
  • Cooling (M110 and M123)
  • Ignition system
  • Power system «Stromberg»
  • Power system «Solex 4A1»
  • Fuel injection «K-Jetronic»
  • Fuel injection «L-Jetronic»
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan and rear axle
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
 
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