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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
  • Main
  • C-Class
  • W201 (1982-1993)
  • Power unit
  • Engine overhaul
  • Cylinder head — disassembly

Cylinder head — disassembly (Mercedes-Benz C-Class W201)

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Contents: Four cylinder petrol engines ↡ Six-cylinder petrol engines ↡ Diesel engines ↡
Note: A new or reconditioned head can be purchased from service stations and specialists. Since special tools and equipment are required to disassemble and inspect the head and its components, and since repairs may also require individual new parts that may not always be available, it may be more practical and cost-effective for the home mechanic to purchase a reconditioned head than to disassemble, inspect, and repair the old one. A spring compressor is required to perform the operation.


Four cylinder petrol engines



1. Remove the cylinder head as described in part A of this Chapter.

2. Remove the intake and exhaust manifolds as described in Chapter 4.

3. Remove the camshaft gear, valve lifters and camshaft as described in part A of this Chapter.

4. If desired, remove the spark plugs from the cylinder head.

5. Where required, unscrew the thermostat housing from the cylinder head.

6. Using a valve spring compressor, compress the valve spring and release the crackers. Release the spring and remove the spring retainer and spring (see Fig. 8.6, a-g).

Fig. 8.6, a. Compress the valve spring...

Fig. 8.6, a. Compress the valve spring...


Fig. 8.6, b. And remove the crackers

Fig. 8.6, b. And remove the crackers


Fig. 8.6, c....then the spring plate...

Fig. 8.6, c....then the spring plate...


Fig. 8.6, g...and spring

Fig. 8.6, g...and spring


7. Carefully remove the oil deflector caps from the guide bushings with pliers, then the spring plates (see Fig. 8.7, a, b).



Fig. 8.7, a. Remove the oil deflector cap

Fig. 8.7, a. Remove the oil deflector cap


Fig. 8.7, b....and the spring plate

Fig. 8.7, b....and the spring plate


8. Remove the valve through the combustion chamber (see fig. 8.8).

Fig. 8.8. Remove the valve through the combustion chamber

Fig. 8.8. Remove the valve through the combustion chamber


9. The valve, spring and seats are a set and must not be separated during assembly. In addition, the valves must be stored in the sequence in which they were installed, unless the valve is replaced with a new one. If the valves are to be used further, it is recommended that each valve and its associated parts be stored in a separate polyethylene bag or similar container with a label (see fig. 8.9).



Fig. 8.9 Store each valve and related parts in a labeled plastic bag

Fig. 8.9 Store each valve and related parts in a labeled plastic bag


Six-cylinder petrol engines



10. Remove the cylinder head as described in Part B of this Chapter.

Information copied from the website [mercedesman.ru]

11. Remove the intake and exhaust manifolds as described in Chapter 4.

12. Remove the camshaft gear, valve lifters and camshaft as described in part B of this Chapter.

13. Perform the actions described in paragraphs 5-9.

Diesel engines



14. Remove the cylinder head as described in parts of this Chapter.

15. Remove the intake and exhaust manifolds as described in Chapter 4.

16. If desired, remove the spark plugs as described in Chapter 5.

17. Perform the actions described in paragraphs 5-9.
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The article has been verified: Lukyanov Nikita Ilyich
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C-Class 190 (W201) / Engine overhaul
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Technical data
Engine Repair — Disassembly Sequence
Diesel engines — removal and installation
Six-cylinder petrol engines — removal and installation
Four cylinder petrol engines — removal and installation
Cylinder head and valves — cleaning and checking
Cylinder head — assembly
Pistons and connecting rods — removal
Crankshaft — Removal
Cylinder Block/Crankcase — Cleaning and Inspection
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W203 (2000-2007) 
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  • Introduction to guide
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W202 (1993-2000) 
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  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
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  • Fuel system
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  • Body
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  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
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  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
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  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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