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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Cylinder head — general description

Cylinder head — general description (Mercedes-Benz Sprinter 903)

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The cylinder head is cast from aluminum alloy. It has channels for the circulation of coolant, oil, air required for fuel combustion, and exhaust gases. The cylinder head contains glow plugs, fuel injection nozzles, pre-chambers, valve springs and valve tappets. The camshaft is also installed in the cylinder head. The intake and exhaust manifolds are mounted on the outside of the cylinder head. For better filling of the cylinders, air channels are made on one side of the cylinder head, and for exhaust gases on the other.

The cylinder head also contains sensors that perform various engine control functions.

Since the cylinder head is made of aluminum alloy, it can be easily deformed if, for example, the sequence of loosening or tightening the head mounting bolts is not followed. It is not permitted to remove the cylinder head on a hot engine.

It is almost impossible to check the serviceability of the cylinder head installed on the engine. It may be that the cylinder head gasket has blown. A preliminary check can be carried out after removing the cap from the radiator expansion tank. If air bubbles are visible in the reservoir while the engine is running, it can be assumed that the cylinder head gasket has burned out. Other symptoms of a blown head gasket include white smoke from the exhaust pipe, traces of oil in the coolant, or water in the oil. The presence of water in the oil can be checked using the dipstick pulled out of the engine. If the oil on the dipstick is white or gray, it can be assumed that the cylinder head gasket is damaged.



If you are sure that coolant has penetrated the engine cylinders, and the car needs to be driven to a parking place or another place, then you should unscrew the injectors and turn the engine over with the starter. This way you can clean the cylinders from accumulated liquid. After this, install the injectors in their places, start the engine and proceed to your destination without stopping the engine. This is the only way to prevent serious damage to the crank mechanism (for example, deformation of connecting rods).

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Mercedes Sprinter / Engine repair
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Disassembling the engine
Installation of the power unit
Dismantling the power unit
General description of engines
Removal and installation the cylinder head
Disassembling the cylinder head
Cylinder head repair
Pistons and connecting rods — removal
Measuring cylinder liners
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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