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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
  • Main
  • C-Class
  • W201 (1982-1993)
  • Power unit
  • Engine overhaul
  • Removal the power unit — methods and precautions

Removal the power unit — methods and precautions (Mercedes-Benz C-Class W201)

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1. If you have decided that the engine should be removed from the vehicle for a medium or major overhaul, you will need to perform a number of preliminary operations.

2. It is very important to find a suitable place for work. It is necessary to allocate a work space that would provide free access to the car. If the garage area is not enough for this, you can limit yourself to, at a minimum, any free clean area with a flat surface.

3. Clean the engine bay, motor and gearbox before you begin disassembling them - this will improve visibility of the work area and help keep the tool clean.

4. You will need a lift that can handle more than the combined weight of the engine and transmission. Safety is of the utmost importance given the potential hazards involved in lifting the unit from the vehicle.

5. If you are removing the engine for the first time, you will need an assistant. It would not be a bad idea to consult with someone who has already had such experience. There are some operations related to dismantling and extracting the engine from the car that are not safe to perform alone.

6. Plan your actions. Before you start work, get or borrow all the necessary tools and equipment. For complete safety and relative ease of work, you will need: a lift designed for the combined weight of the engine and transmission, a trolley with a jack of the same lifting capacity, a full set of wrenches, including socket heads, the list of which is given at the end of this book, wooden blocks and plenty of rags and solvents for washing away soaked oil, coolant and fuel. It is useful to have a set of plastic bags of different sizes for storing groups of parts together as they are removed. If you have to rent any tools or equipment, agree in advance that you will receive them at the right time, and before that perform all the operations that are possible without using them: this will save you time and money.



7. Consider in your plans that the car will not be used for some time, especially if you are planning a major engine overhaul. Read this entire section and plan the work taking into account your experience, time, tools and available space. Some repairs can only be performed at Mercedes service stations; they usually have a tight work schedule, so before you start disassembling the car, it is useful to consult with them in advance about the possible time frame for completing the work.

8. Always use extreme caution when removing the power unit from the engine compartment. Careless actions can result in serious injury. Proper planning and reasonable time investment will allow you to complete the job successfully and without incident.

9. On all models, the engine and gearbox are removed as one unit by lifting it upwards from the engine compartment.

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C-Class 190 (W201) / Engine overhaul
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Engine repair — basic provisions
Basic information on engine repair
Four cylinder petrol engines — removal and installation
Six-cylinder petrol engines — removal and installation
Diesel engines — removal and installation
Engine Repair — Disassembly Sequence
Technical data
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Cooling system
  • Ventilation and heating
  • Supply system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension, wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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