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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Vito 2 (2003-2014)
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  • Removal and installation rear axle drive shafts

Removal and installation rear axle drive shafts (Mercedes-Benz Vito W639)

0
Contents: Removal the nut ↡ Installing and tightening the nut ↡ Fixing the nut ↡
1. Apply the parking brake.

2. Lower the rear axle of the vehicle (only for vehicles with air springs on the rear suspension(cLO equipment code).

3. Set the level control lever to passive mode (only for vehicles with rear air springs(cLO equipment code).

4. Remove the rear hub protective cap.

5. Unscrew the central nut securing the drive shaft in the rear hub, for which perform the following steps.

Removal the nut



5.1. Bend back the parts of the collar concave for fixing the nut (shown by arrows in the figure VN 4.041) and unscrew the nut (1). When unscrewing the nut, the wheel must be on the ground. It is not allowed to move the vehicle with the nuts (1) loosened.

Installing and tightening the nut



(Material taken from a web resource: «MERCEDESMAN»)

5.2. Tightening of the nut is performed in two stages according to the scheme: 165 Nm + 60°

Caution: Always use a new nut for installation.


Fixing the nut



5.3. Using a suitable tool, press the collar (3) of the nut (1) into the grooves of the splined end (4) of the outer CV joint. The locking (concave) part of the collar must fit tightly against the surface of the groove.

5.4. Apply a control mark on the nut and on the splined tip using paint.

VN 4.041 1. Nut; 2. Nut locking device; 3. Nut collar; 4. Splined tip of the outer CV joint

VN 4.041 1. Nut; 2. Nut locking device; 3. Nut collar; 4. Splined tip of the outer CV joint




6. Release the parking brake.

7. Remove the wheel.

8. Remove the rear axle final drive gearbox.

9. Using a mounting blade, remove the inner CV joint of the drive shaft (1) from the final drive gearbox (for details, see. below).

10. Remove the outer CV joint from the rear arm hub (3).

11. Perform installation in reverse order.

VN 4.042 1. Rear wheel drive shaft; 2. Additional weight of the drive shaft (for cars with OM646…

VN 4.042 1. Rear wheel drive shaft; 2. Additional weight of the drive shaft (for cars with OM646 engine, code MC1 or MC2); 3. Rear suspension arm
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The article has been verified: Lukyanov Nikita Ilyich
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Mercedes Vito 2 / Car gearbox
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Removal and installation the propeller shaft
Removal and installation the rear final drive
Components of the rear axle final drive gearbox
Main shaft and primary shaft
Intermediate shaft
Removal the inner CV joint of the drive shaft from the rear axle final drive gearbox
Removal the outer CV joint from the drive shaft
Removal the inner CV joint from the drive shaft
Replacing the CV joint boot
Front axle gearbox
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
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  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
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  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
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  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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