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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Mercedes-Benz
  • Vito 2 (2003-2014)
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  • Replacing the CV joint boot

Replacing the CV joint boot (Mercedes-Benz Vito W639)

0
Contents: Removal ↡ Installation ↡ The total amount of grease is given…↡

Removal



1. Disconnect the clamps (1) and (2) using special pliers (3) (drawing VN 4.049).

2. Remove the inner (6) and outer (7) CV joint boots (drawing VN 4.050).

4.049

4.049


VN 4.050 1. Clamp; 2. Clamp; 3. Rear wheel drive shaft; 4. Outer CV joint; 5. Inner CV joint; 6.…

VN 4.050 1. Clamp; 2. Clamp; 3. Rear wheel drive shaft; 4. Outer CV joint; 5. Inner CV joint; 6. Inner CV joint boot; 7. Outer CV joint boot; 8. Retaining ring; 9. Retaining ring


Installation



3. Fill the new CV joint boots (6) and (7) with special consistent grease, and also fill the internal cavities of the CV joint with the same grease (drawing VN 4.050).

(Article obtained from this portal: MercedesMAN)

The total amount of grease is given in the table



The total amount of grease is given in the table

4. Install new boots onto the drive shaft.



5. Secure the anthers with clamps using clamp crimping pliers.

Pay attention to the installation of the clamping points. The compression points of both clamps for the outer joint must be rotated 180° relative to the clamps of the inner joint. This is necessary to ensure that the balance of the drive shaft is not disturbed.
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The article has been verified: Lukyanov Nikita Ilyich
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Mercedes Vito 2 / Car gearbox
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Removal the inner CV joint from the drive shaft
Removal the outer CV joint from the drive shaft
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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