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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vito 2 (2003-2014)
  • Transmission
  • Car gearbox
  • Removal and installation the rear final drive

Removal and installation the rear final drive (Mercedes-Benz Vito W639)

0
VN 4.037 Fastening of the rear axle final drive gearbox:

VN 4.037 Fastening of the rear axle final drive gearbox:

1. Rear crossmember for gearbox mounting; 2. Screw for fastening the crossmember to the body; 3. Screw for fastening the gearbox to the crossbar; 4, Front reaction rod; 5. Bandage for fastening the front rod to the gearbox M14 x 1.5 x 50 mm; 6. Washer; 7. Washer; 8. Vibration absorber; 9. Screw M6 x 35 mm


VN 4.038 1. Cardan shaft; 2. Final drive gearbox; 3. Ventilation hose; 4. screw for fastening the…
VN 4.038 1. Cardan shaft; 2. Final drive gearbox; 3. Ventilation hose; 4. screw for fastening the crossbar to the gearbox; 5. Front gearbox mounting rod; 6. Rear wheel drive shafts


1. Remove the rear suspension spring

2 Disconnect the propeller shaft (1) from the rear axle final drive gearbox and, moving it to the side, secure it to the lower part of the body. Drain the oil from the final drive gearbox.



3. Support the main gear reducer housing (2) using a jack and a special crossbar.

4. Disconnect the gearbox ventilation hose (3) from the body.

Mark the position of the gearbox housing (2) before removing the screws (4).

5. Remove the screws (4).

6. Unscrew the front bolt of the torque rod (5) of the gearbox. Mark the position of the reaction rod. If the gearbox needs to be replaced, remove the reaction rod (5) completely.

7. Lower the final drive gear (2) and pull it back slightly. Do not lower the gearbox too low, as this can damage the differential bearings and inner CV joint boots.

8. Remove the ends of the inner CV joints of the drive shafts (6) from the final drive gearbox. Install protective plugs in place of the removed drive shafts

9. If the gearbox needs to be replaced, remove the crossmember supporting the gearbox.

Install in reverse order.

Tightening pattern for the screw securing the front rod to the gearbox: 50 Nm +90°.

Tightening torque of the crossmember mounting screw to the body: 25 Nm.

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Mercedes Vito 2 / Car gearbox
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Components of the rear axle final drive gearbox
Main shaft and primary shaft
Intermediate shaft
Single cone synchronizing mechanism
Double cone synchronizing mechanism
Removal and installation the propeller shaft
Removal and installation rear axle drive shafts
Removal the inner CV joint of the drive shaft from the rear axle final drive gearbox
Removal the outer CV joint from the drive shaft
Removal the inner CV joint from the drive shaft
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
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  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
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  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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