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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Sprinter (1995-2000)
  • Power unit
  • Lubrication system
  • Removal and installation the oil pump

Removal and installation the oil pump (Mercedes-Benz Sprinter 903)

0
To remove and install the oil pump, you must perform the following operations:
  • remove the oil pan (see subsection 3.5);

Figure 122. Oil pump drive sprocket mounting bolt

Figure 122. Oil pump drive sprocket mounting bolt

  • unscrew the bolt in the center of the sprocket, shown in the figure 122, and remove the sprocket together with the chain from the pump shaft;

Figure 123. Fastening the oil pump to the bottom of the crankcase (using a four-cylinder engine as…

Figure 123. Fastening the oil pump to the bottom of the crankcase (using a four-cylinder engine as an example)


Figure 124. Additional support bracket for mounting the oil pump on a five-cylinder engine

Figure 124. Additional support bracket for mounting the oil pump on a five-cylinder engine



  • loosen the oil pump mounting bolts and remove it. The pump is secured with three bolts: two on one side and one on the opposite side. In addition, the five-cylinder engine has a support bracket attached to the pump and the lower part of the crankcase block. Figures 123 and 124 show the pump in the installed position. To access the pump on a five-cylinder engine, you also need to remove the intake manifold support;
  • if necessary, unscrew the plug of the oil pump pressure relief valve. It is under pressure, so you should hold it before turning it all the way out. Remove the valve parts from the inner hole and check them carefully;

Figure 125. Oil pump of both types of engines: 1 - guide bushing; 2 - oil pump for a four-cylinder…

Figure 125. Oil pump of both types of engines: 1 - guide bushing; 2 - oil pump for a four-cylinder engine; 3 - spring washer; 4 — bolt, 25 Nm; 5 - support bracket (five-cylinder engine); 6 - washer; 7 — bolt, 10 Nm; 8 - washer; 9 — bolt, 25 Nm; 10 - oil pump of a five-cylinder engine; 11 — oil pump drive sprocket; 12 - washer; 13 - drive chain; 14 — bolt, 25 Nm


Figure 126. Installing the oil pump pulley on the shaft

Figure 126. Installing the oil pump pulley on the shaft



  • the installation of the oil pump is carried out in the reverse order. Figure 125 shows how the pump is mounted on both types of engines. Tighten the mounting bolts to a torque of 25 Nm. Place the pump drive sprocket on the shaft so that the corresponding places match (figure 126).

Oil pump repair



The oil pump cannot be repaired. If the reason for removing the pump was a loss of oil pressure, the oil pump should be replaced. When replacing, carefully check the chain and drive sprocket to avoid installing a new pump with worn drive parts.
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The article has been verified: Levin Kirill Glebovich
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Mercedes Sprinter / Lubrication system
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Brief description of the lubrication system
Do-it-yourself engine oil change
Oil change at the service
Causes of sediment formation in oil
Selecting and replacing engine oil
Removal and installation the oil pan
Removal and installation the oil filter
Oil radiator — removal and installation
Oil dipstick
Turbodiesel engine oil lines
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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