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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Sprinter (1995-2000)
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  • Brief description of the lubrication system

Brief description of the lubrication system (Mercedes-Benz Sprinter 903)

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The required pressure in the lubrication system is created by a gear-type oil pump, driven by a separate chain from the crankshaft sprocket. The chain is equipped with a separate tensioning device.

Figure 119. Location of the oil pump in the front of the engine: 1 - crankshaft sprocket; 2 — chain…

Figure 119. Location of the oil pump in the front of the engine: 1 - crankshaft sprocket; 2 — chain tensioner shoe; 3 - chain tensioner; 4 — camshaft drive sprocket; 5 - upper chain guide; 6 — fuel pump drive sprocket; 7 - lower chain guide; 8 — oil pump drive chain tensioner lever; 9 — oil pump drive sprocket


Figure 120. Oil pump structure (engine with index 602): 1 - chain tensioner mounting pin; 2 — chain…

Figure 120. Oil pump structure (engine with index 602): 1 - chain tensioner mounting pin; 2 — chain tensioner guide bushing; 3 - spring; 4 — oil pump drive chain tensioner; 5 — oil pump mounting bolt; 6 - guide bushing; 7 — oil pump partition; 8 — oil pump partition mounting bolt; 9 — oil pump housing; 10 — plunger of the oil pump pressure reducing valve; 11 — spring; 12 — oil pump pressure relief valve stop bolt; 13 — plug; 14 — driven gear of the oil pump; 15 - drive shaft with pinion; 16 - drive sprocket; 17 - washer; 18 — bolt for fastening the oil pump drive sprocket; 19 — oil pump drive chain lock; 20 — oil pump drive chain




Figure 119 shows the location of the oil pump. The oil pump can be replaced without removing the engine. The individual units of the pump and its drive are shown in the figure 120 using a five-cylinder engine as an example. Usually, in case of a breakdown, the pump is not repaired, but replaced as an assembly.

Figure 121. Oil pressure indicator light

Figure 121. Oil pressure indicator light


Oil level indicator light in instrument cluster (symbol depicting an oil can in Figure 121) lights up when the oil level is at the lower mark on the dipstick and indicates that oil needs to be added. Be sure to use special oil for diesel engines.

Caution! If the oil pressure warning light comes on, stop the engine immediately and bring the engine oil level up to normal.


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Mercedes Sprinter / Lubrication system
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Do-it-yourself engine oil change
Oil change at the service
Causes of sediment formation in oil
Selecting and replacing engine oil
Engine oil consumption
Removal and installation the oil pump
Removal and installation the oil pan
Removal and installation the oil filter
Oil radiator — removal and installation
Oil dipstick
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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