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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Removal and installation the oil pan

Removal and installation the oil pan (Mercedes-Benz Sprinter 903)

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Mercedes service stations use special devices to support the engine when removing the crankcase. After all, this requires dismantling the cross beam, as a result of which the engine and gearbox are deprived of their lower support. Therefore, when removing the beam, you should place a jack under the engine or use a manual overhead crane.

Removal and installation of the oil pan is carried out as follows:
  • place a suitable container underneath and unscrew the oil drain plug. Drain all the oil into a prepared container. The oil filler cap must be removed to allow the oil to drain better. It is better to drain oil from a warm engine, so you need to warm up the engine before starting work. Screw the oil drain plug back in (use a new gasket);
  • if the vehicle is equipped with an electronic idle speed control system, unscrew the speed sensor;
  • from the top side, use a socket wrench with an extension to loosen the nuts securing the front engine mounts. Raise the engine from its mounts and remove the cross beam fasteners;
  • unscrew the oil pipes going from the crankcase to the oil radiator;

Figure 127. Engine crankcase (mod. 602): 1 - crankcase gasket; 2 - mounting pin; 3 — lid; 4 —…

Figure 127. Engine crankcase (mod. 602): 1 - crankcase gasket; 2 - mounting pin; 3 — lid; 4 — piston position sensor hole plug; 5 - long crankcase mounting bolt; 6 - short crankcase mounting bolt; 7 — plug bolt; 8 - spring ring; 9 - plug (on the crankcase without an oil level indicator); 10 - plug gasket; 11 — oil drain plug; 12 — gasket; 13 — crankcase; 14 — oil dipstick guide tube



  • unscrew and remove the crankcase. If it needs to be replaced, carry it out using the drawing as a guide 127;
  • the installation of the oil pan is carried out in the reverse order of removal. Upon completion of the work, pour the required amount of oil into the engine.


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Mercedes Sprinter / Lubrication system
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Removal and installation the oil pump
Brief description of the lubrication system
Do-it-yourself engine oil change
Oil change at the service
Causes of sediment formation in oil
Removal and installation the oil filter
Oil radiator — removal and installation
Oil dipstick
Turbodiesel engine oil lines
Lubrication System Specifications
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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