Gas engine
1. Bolt M6x45, 10 Nm; 2. Bolt M6x95, 10 Nm; 3. Bolt M6x25, 10 Nm; 4. Bolt M8x85, 20 Nm; 11, 12, 32. Coolant hoses; 33. Pulley; 33a. Bolt, 12 Nm; 35. Paper gasket
Removing
1. Disassemble the cooling fan hydraulic clutch.
2. Drain the coolant into a suitable container.
3. Remove the 3 coolant hoses from the water coolant pump. First fully open and slide the clamps back.
4. Loosen, without unscrewing, the bolts on the water pump pulley.
5. Remove the V-ribbed belt.
6. Unscrew and remove the water pump pulley.
7. 6-cylinder engine: remove bolts (263/264) on the engine block and remove the water coolant pump.
8. Thoroughly clean the sealing surfaces on the pump housing and steering gear case cover.
Installation
1. Screw on the liquid cooling pump using a new paper gasket.
Attention! The pump is sealed at the factory with a liquid sealant. A paper gasket or a liquid sealant such as Loctite can be used for assembly. At the same time, seal the sealing surfaces on the pump of the liquid cooling system with a sealing agent evenly and, if possible, in a thin layer.
2. Screw on the liquid cooling pump pulley.
3. Put on the ribbed V-belt.
4. Fully tighten the bolts on the liquid cooling pump pulley.
5. Fit all coolant hoses and secure with clips.
6. Install the cooling fan hydraulic clutch.
7. Fill with coolant.
2.0L diesel engine
2. Bolt, 10 Nm If the bolt has an internal torsion head, the tightening torque is 15 Nm; 3. Coolant hose; 4. Heating hose; 5. Pulley; 6. Liquid cooling pump; 7. Drain line; 8. Bolt; 9. Guide bushings 10. Seal; 11. Liquid cooling pump housing; 12. Guide bushings; 13. Bolt, 25 Nm; 14. Seal; 15. Generator; 16. Rack generator; 17. O-ring; 18. Recirculating fuel pipeline
Removing
1. Disconnect the ground wire from the battery (–).
Attention! This erases the anti-theft code of the radio.
2. Remove the cooling fan hydraulic clutch.
3. Drain the coolant into a clean container.
4. Loosen, without unscrewing, the system pump pulley bolts.
5. Remove the V-ribbed belt.
6. Unscrew and remove the water pump pulley.
7. Remove hoses from pump (3) And (4) to supply coolant. First fully open the clamps and slide them back.
8. Remove the generator.
9. Unscrew the generator stand.
10. Unscrew the liquid cooling pump housing and remove it together with the pump. When removing the housing, remove the fuel recirculation line.
11. Unscrew and pull out the liquid cooling pump.
12. Thoroughly clean the sealing surfaces of the liquid cooling pump, its housing and engine block.
Installation
1. Screw on the liquid cooling pump with a new paper gasket with a torque of 10 Nm.
2. Screw the liquid cooling pump housing with a new paper gasket to a torque of 10 Nm. At the same time, fit the fuel recirculation line, pre-moisten the O-ring with coolant, do not use oil.
3. Screw the generator stand with a torque of 25 Nm.
4. Install the generator.
5. Fit all coolant hoses and secure with clamps.
6. Screw on the water pump pulley.
7. Install the ribbed V-belt.
8. Screw in the liquid cooling pump pulley with a torque of 10 Nm and, accordingly, with a torque of 15 Nm in the case of bolts with an internal torsion head.
9. Install the hydraulic fan clutch.
10. Fill with coolant.
11. Connect the ground wire to the battery terminal.
12. Set the time on the clock.
13. Enter the radio's anti-theft code.
Features of 2.2/2.5L diesel engine
1. Pipeline heat exchanger - coolant - oil; 2. O-ring; 3. Coolant hose; 4. Inclined heating hose; 5. Liquid cooling pump pulley 6. Liquid cooling pump; 7. Drain tube; 8. Bolts М6х35 (7 pieces); 9. Guide bushings; 10. Pump seal; 11. Pump housing; 12. Guide bushings; 13. Bolts М6х50 (6 items); 14. Pump housing seal
1. Unscrew and disconnect the oil - coolant - heat exchanger pipes on the pump housing.
2. Install the pipes on the pump housing oil - coolant - heat exchanger and replace the O-rings.