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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Mercedes-Benz
  • Sprinter (1995-2000)
  • Chassis
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  • Removal the rear brake disc

Removal the rear brake disc (Mercedes-Benz Sprinter 903)

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Figure 287. Removing the rear brake disc: 1 — bolt, 105–110 N·m; 2 — caliper bracket; 3 - brake…

Figure 287. Removing the rear brake disc: 1 — bolt, 105–110 N·m; 2 — caliper bracket; 3 - brake disc; 4 — bolt, 20 Nm


Figure 287 shows the rear brake disc mount. To remove it, you must first remove the caliper and caliper bracket, as described earlier. Removal of the rear brake cylinder must be carried out in the following order:
  • unscrew the caliper mounting bolts and remove it. Tie it with wire to the rear axle so that it does not hang on the brake hose. When assembling, ensure that the brake hose is not twisted or rubs against other parts;
  • unscrew the brake disc mounting bolt. When unscrewing, raise the parking brake lever, and lower it again when finished;

Figure 288. Adjusting the parking brake drive mechanism

Figure 288. Adjusting the parking brake drive mechanism



  • before removing the disc, the parking brake pads must be released. To do this, insert a screwdriver as shown in the picture 288, through the hole in the hub and remove the brake shoe installation gear. This is necessary so that the pads move away from the drum and do not interfere with removal. Knock off the disc with a rubber or plastic hammer;
  • before reinstalling the disk, please read the following section. Tighten the disc mounting bolt to 20 Nm, the caliper mounting bolts to 105–115 Nm. After tightening, check again that the brake hose is positioned properly.

The parking brake drive mechanism must be adjusted as follows:
  • insert a screwdriver (figure 288) and turn the parking brake shoe setting mechanism;
  • turn the gear until the disk stops rotating;
  • from this position, move the gear back 5 teeth.

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Mercedes Sprinter / Brake system
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Removal and installation the front brake disc
Rear Brake Caliper Repair
Installing and removing the rear caliper
Replacing rear brake pads
Front Brake Caliper Repair
Installing the rear brake disc
Master Brake Cylinder — General Information
Removal and installation the master brake cylinder
Repair of the main brake cylinder
Parking brake — general information
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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