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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • W201 (1982-1993)
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  • Carburetor — removal and installation

Carburetor — removal and installation (Mercedes-Benz C-Class W201)

0
Contents: Removal ↡ Installation ↡

Removal



1. Before starting work, make sure the engine is completely cool. Disconnect the negative battery terminal.

2. Refer to paragraph 2 and remove the air cleaner.

3. Using appropriate clamps (not a vice), clamp the fuel supply and drain hoses from the carburetor, then loosen the clamps and remove the hoses from the carburetor. Be prepared for some gasoline to spill - place a container under the hoses and cover the surrounding surfaces with rags.

4. Briefly loosen the expansion tank cap to relieve pressure in the cooling system. Clamp the coolant hose to the air damper housing using a suitable clamp (do not use a vice). Then loosen the clamps and disconnect the hoses from the carburetor (see fig. 10.4). Be prepared for coolant spills - place a container under the hoses and cover the surrounding area with rags.

Note: If you do not have suitable hose clamps, please contact Chapter 1A and before disconnecting the hoses, partially drain the coolant.


Fig. 10.4. Disconnect the cooling hoses (shown by arrows) from carburetor - Stromberg carburetor

Fig. 10.4. Disconnect the cooling hoses (shown by arrows) from carburetor - Stromberg carburetor


5. As described in paragraph 7, disconnect the throttle cable from the carburetor. You can disconnect the throttle linkage from the throttle lever (see fig. 10.5).



Fig. 10.5. Disconnecting the rod from the throttle lever - Stromberg carburetor

Fig. 10.5. Disconnecting the rod from the throttle lever - Stromberg carburetor


6. Where necessary, disconnect the constant speed control rod/air conditioning control rod from the control lever on the carburetor.

7. On vehicles with automatic transmission, where provided, in accordance with the description in Chapter 7 Part B, disconnect the pressure control cable from the carburetor.

8. Disconnect all the wire connectors coming from the carburetor, marking them well so that they can be reinstalled correctly. Additionally, unscrew the bolt and disconnect the ground wire from the carburetor (see Fig. 10.8, a-g).

Fig. 10.8, a. Disconnect the wire connectors from the electromagnetic release valve (A), the air…

Fig. 10.8, a. Disconnect the wire connectors from the electromagnetic release valve (A), the air damper housing (B)...


Fig. 10.8, b.... thermo-valves with delay (shown by arrow)

Fig. 10.8, b.... thermo-valves with delay (shown by arrow)


Fig. 10.8, c....and the fuel shut-off valve (shown by arrow)

Fig. 10.8, c....and the fuel shut-off valve (shown by arrow)


Fig. 10.8, d. Ground wire fastening bolt (shown by arrow)

Fig. 10.8, d. Ground wire fastening bolt (shown by arrow)


9. Record where each vacuum hose is connected to the carburetor, then disconnect them.



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10. Loosen the bolts and remove the intake manifold mounting stand (where it is installed). Loosen and remove the bolts securing the carburetor to the intake manifold. Remove the spacer and gasket.

Installation



11. Install the carburetor in reverse order. Consider the following points:
  • a) Do not use old gaskets, always install new ones.
  • b) Tighten the spacer mounting screws to the required torque.
  • c) Install the fuel supply and return hoses in accordance with the arrows marked on the carburetor.
  • d) Connect all connectors and vacuum hoses in accordance with the markings made during removal.
  • d) Connect the cooling hoses to the air damper housing and add liquid to the cooling system to the required level
  • e) Where provided, connect the constant speed control/air conditioning linkage to the carburetor (see Chapter 12).
  • g) On vehicles with automatic transmission, connect the pressure control cable to the carburetor (see Chapter 7 B).
  • h) Check the level and, if necessary, add oil to the carburetor damper as described in Chapter 1A
  • i) When finished, check the idle speed, high idle speed and CO content in the exhaust gases see Chapter 1A)
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The article has been verified: Lukyanov Nikita Ilyich
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C-Class 190 (W201) / Power system (carburetor)
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
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  • Cooling system
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  • Supply system
  • Injection system (gasoline)
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  • Exhaust system
  • Ignition and control system
  • Charge and launch systems
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  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
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  • Chassis
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  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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