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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Brake booster — general information

Brake booster — general information (Mercedes-Benz Sprinter 903)

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The booster is located on the left side of the engine compartment, behind the master brake cylinder. Additional pressure is created by a membrane which, when braking, transfers the pressure difference created by the vacuum pump to the piston of the master cylinder.

When the engine is not running, the vacuum decreases, and therefore the boosting effect disappears. Thus, for example when towing, it is necessary to apply significantly more force when pressing the brake pedal to achieve the usual effect.

You can check the correct operation of the amplifier as follows:
  • press the brake pedal several times and then hold it down. If you then start the engine, the pedal should drop a little more. In this case everything is fine;
  • leave the engine running. Then press and hold the brake pedal again. Stop the engine - the pedal should not rise;
  • start and stop the engine again. Press the brake pedal several times. The pedal stroke should be the greatest when first pressed and should decrease with each subsequent press.

If the booster does not operate normally, it is likely that the vacuum hose is leaking or the check valve in the vacuum hose is faulty.

You can check this by disconnecting the hose from the amplifier. When working properly, a suction action should be felt at the end of the hose. When installing a new valve, pay attention to its correct position. If the amplifier is faulty, it is replaced as an assembly.

Self-repair of the amplifier is not possible, since it requires a special tool. But it is unlikely that a service station will undertake to repair the amplifier. The failure of the amplifier does not mean the complete failure of the brakes. However, the required pedal force to maintain the same braking distance will increase significantly, especially for a minibus.
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The article has been verified: Levin Kirill Glebovich
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Mercedes Sprinter / Brake system
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Replacing the rear parking brake cables
Replacing the front parking brake cable
Adjusting the parking brake cables
Adjusting the parking brake shoes
Removal and installation parking brake pads
Removal and installation the brake booster
Bleeding brakes
Anti-lock braking system (ABS)
Vacuum pump — removal and installation
Brake system specifications
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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