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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Sprinter (1995-2000)
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  • Rear axle and cardan
  • Cardan shaft — removal and installation

Cardan shaft — removal and installation (Mercedes-Benz Sprinter 903)

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Removing and installing the cardan shaft is not difficult. The shaft flanges are bolted on one side to the gearbox flange and on the other side to the rear axle flange. The design of the cardan shaft is discussed in the description of removal and disassembly.

Figure 241. Three-section cardan shaft design: 1 - Hexagon bolt, 85-90 Nm; 2 — intermediate support…

Figure 241. Three-section cardan shaft design: 1 - Hexagon bolt, 85-90 Nm; 2 — intermediate support of the front shaft; 3 - middle shaft; 4 — intermediate support of the rear shaft; 5 — rear shaft; 6 — propeller shaft mounting bolt; 7 - washer; 8 - Hexagon bolt, 85-90 Nm; 9 — intermediate support safety bracket; 10 — propeller shaft bolt, 60–65 Nm; 11 - washer; 12 — bolt, 85–90 N·m; 13 — intermediate support safety bracket; 14 - safety bracket; 15 — front shaft; 16 — propeller shaft mounting bolt


Depending on the vehicle modification, the propeller shaft may consist of two or three sections. Their length is also not the same for different models, which is due to differences in the vehicle base and the types of gearbox installed - manual or automatic. The structure of a three-section cardan shaft is shown in the figure 241. A two-section bridge has only one intermediate support, but otherwise its connection and fastening are identical to a three-section bridge.



The cardan shaft cannot be repaired. If one or both joints fail, the entire driveshaft must be replaced. However, before purchasing a new shaft, check with your Mercedes service station to see if it can be repaired.

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Mercedes Sprinter / Rear axle and cardan
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Checking the oil level in the rear axle housing and changing the oil
Drive gear sleeve
Disassembling the drive axle shaft
Removal and installation of drive axle shafts
Disassembling the rear axle
Rear Axle and Suspension Specifications
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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