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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Sprinter (1995-2000)
  • Transmission
  • Rear axle and cardan
  • Checking the oil level in the rear axle housing and changing the oil

Checking the oil level in the rear axle housing and changing the oil (Mercedes-Benz Sprinter 903)

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The oil filler hole in the gearbox cover is used to check the oil level. Before unscrewing the plug, thoroughly clean the area around it. To unscrew the plug, you need a 14 mm Allen key. The oil level is normal when it reaches the lower edge of the oil filler hole. If necessary, add SAE 90 oil or 85W90 hypoid oil. Tighten the plug with a torque of 80-100 N·m.

When changing the oil, the following operations must be performed:
  • before changing, take a short drive to warm up the oil;

Figure 240. Location of filler (1) and drain (2) plugs of the rear axle

Figure 240. Location of filler (1) and drain (2) plugs of the rear axle

  • place the car on supports and unscrew the drain plug 2 with a 14 mm Allen key (figure 240). Before unscrewing the plug, thoroughly clean the surrounding surface. The oil may be hot, so use caution;
  • clean the gearbox cover and unscrew the oil filler plug 1;
  • rinse the drain plug and tighten it again to a torque of 80–100 N·m;
  • pour oil into the rear axle. Depending on the type of axle installed, 1.5 to 1.8 liters of oil is required. However, it is important that the level reaches the lower edge of the filler hole. It is best to use an oil syringe for filling;
  • thoroughly rinse the oil filler plug and tighten it to a torque of 80–100 N·m.


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Mercedes Sprinter / Rear axle and cardan
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Drive gear sleeve
Disassembling the drive axle shaft
Removal and installation of drive axle shafts
Disassembling the rear axle
Removal and installation the rear axle (for models with ABS)
Cardan shaft — removal and installation
Rear Axle and Suspension Specifications
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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