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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Mercedes-Benz
  • Vito 2 (2003-2014)
  • Diesel engine OM646
  • Power and exhaust system
  • High pressure fuel lines

High pressure fuel lines (Mercedes-Benz Vito W639)

0
Contents: Removal and installation ↡ Tightening torques for threaded…↡

Removal and installation



1. Unscrew the nuts securing the high-pressure pipes on the injector and distributor, holding the threaded inserts of the injectors from turning. When installing, do not exceed the tightening force to avoid loosening the tightening of the inserts during the next disassembly.

2. Remove the high pressure pipes. Do not twist or bend the pipes. After removing the pipelines, they must be protected from internal contamination. When installing, position the pipelines correctly, check the condition of the sealing cones, if there is any damage to the surface and/or constrictions, the pipelines must be replaced. Loosen the distributor mounting and do not tighten completely until the high pressure lines are secured.

3. Install in reverse order.

4. Check the fuel system for leaks by briefly running the engine.

Tightening torques for threaded connections



The nuts securing the high-pressure pipeline to the injector and distributor are tightened in two stages: 22 Nm + 25 Nm.
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Mercedes Vito 2 / Power and exhaust system
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High pressure fuel manifold (HPFC)
Fuel injection pump drive
High pressure fuel pump
High pressure circuit
Low pressure circuit
Pressure regulating valve in the high pressure fuel system
Fuel injectors
High pressure pipe connection fitting to fuel injector
Exhaust gas system
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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