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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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Possible malfunctions of glow plugs (Mercedes-Benz Sprinter 903)

0
On a car with engine mod. 602 all faults are monitored by the self-diagnosis system. If there are problems starting a 2.3 liter engine, in many cases it is due to the glow plug control device. If the indicator lamp does not light when starting, there is probably a malfunction in this device. Using a regular "test probe" you can perform some diagnostic work. To access the contacts, remove the preheater relay cover.

If the indicator lamp does not light and the engine starts, check the lamp and replace it. Otherwise, you need to perform the following test with a "probe":
  • disconnect the relay connector and turn on the ignition;
  • connect the "test probe" to both contacts of the connector block. If the lamp does not light, check the supply wiring. The "test" lamp must be known to be in good working order;
  • if the engine does not start and the indicator lamp in the instrument cluster does not light, the following checks must be carried out:
    • 1) check the integrity of the fuse;
    • 2) turn on the ignition and check for voltage at terminal "15". To do this, check the wire of the small plug connection;
    • 3) disconnect the large plug of the wire going to the spark plugs from the relay;
    • 4) connect one end of the "test probe" to the "ground", and with the other end - connecting in turn - check all the relay contacts. The glow plug control device operates after the ignition is turned on, and voltage appears at each contact. Remember to turn the ignition off and on from time to time to keep the heating device in working order;
    • 5) if the test results are unsatisfactory, replace the relay.

Article based on data from the website: MercedesMan

A faulty glow plug can be determined by the engine starting, but not all cylinders are working. The non-working cylinder starts to work with a delay, since diesel fuel is prone to self-ignition.
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Mercedes Sprinter / Power and exhaust system
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Removal and installation glow plugs
General description of glow plugs
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General instructions for operating a turbocharger
Possible turbocharger malfunctions
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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