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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Description and characteristics of Mercedes Sprinter

Description and characteristics of Mercedes Sprinter (Mercedes-Benz Sprinter 903)

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The Mercedes-Benz vans and light trucks covered in this workshop manual are factory designated 901, 902, 903 or 904 depending on their intended use, but are best known as Sprinter. They are successors to the 601, 602 or 611 series, which were previously produced until 1995 and received the same designations, with a few exceptions.

The models presented in this publication are equipped with 2.3-litre and 2.9-litre Mercedes-Benz diesel engines. The 208D, 308D and 408D models are equipped with a four-cylinder engine producing 58 kW (79 hp) at 3,800 min⁻¹, which belongs to the 601 engine family. Other models are equipped with a 2.9-liter turbocharged engine. In this case, we are talking about a five-cylinder engine, which is structurally similar to a four-cylinder engine. It produces 90 kW (122 hp) at 3,800 min⁻¹ and belongs to the 602 family. Later, another engine with a power of 75 kW (102 hp) at 3400 min⁻¹ was added to this family (models 210D, 310D and 410D). This engine is turbocharged and has intercooled air.

All of the engines listed have proven themselves well in previous models, so they are also installed in other Mercedes-Benz models. The last two digits in the model designation serve as an identification feature: for example, designations ending in "08" indicate that the car has a 2.3-liter engine. Designations ending in "12" indicate the presence of a 2.9-liter engine.

Below are the model designations with their corresponding numbers and the types of engines installed on them, adopted by Mercedes-Benz.



Sprinter model designationmodel NoEngine type
208D901.3601.943
208D902.3601.943
308D903.3601.943
408D904.3601.943
212D901.4602 DE 29 LA
312D903.4602 DE 29 LA
412D904.4602 DE 29 LA

The 210D, 310D and 410D models are equipped with 2.9 litre engines producing 75 kW (102 hp). The numeric designations following the model numbers provide additional vehicle identification required by the workshop.

The engines described are also used in minibuses, which, depending on the engine type and number of seats, are designated TL12C, TL13, TL14C, TL16 and TL17C.

Nowadays, in many countries, it is possible to purchase various configurations of the car models specified in this manual. Let's look at some of them.
  • The 208D car is produced in normal and "extended" versions.
  • The 210D/212D vehicles are produced in normal and "extended" versions.
  • The 308D car is produced in normal, "short", "medium" and "long" versions.
  • The 310D/312D cars are produced in normal, "short", "medium" and "long" versions.
  • The 408D car is produced in normal and "extended" versions.
  • The 410D/412D vehicles are produced in normal and "extended" versions.

The front suspension is made on a single transverse leaf spring. The lower wishbone has ball joints on the outer sides. The telescopic shock absorber strut is bolted to the steering knuckle at the bottom and to the car body at the top. The anti-roll bar, which connects both wishbones, completes the front wheel suspension design.

The rear axle is unified with previous models and is a rigid beam suspended on two leaf springs and two hydraulic telescopic shock absorbers. The rear wheels are equipped with disc brakes. Disc brakes on the front and rear wheels, together with a vacuum brake booster, form the vehicle's braking system. The vacuum required for the operation of the brake booster is created by a vacuum pump.

Depending on the vehicle model or at the customer's request, the car may be equipped with an anti-lock braking system (ABS). In addition, the car may be equipped with an automatic brake differential (ABD). The anti-lock braking system and automatic brake differential (ABS/ABD) are installed as standard on all cars with a 122 hp engine and minibuses. The vehicle is controlled by a rack and pinion steering system with hydraulic booster.
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The article has been verified: Levin Kirill Glebovich
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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