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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Replacing tie rod ends and protective covers

Replacing tie rod ends and protective covers (Mercedes-Benz Sprinter 903)

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To replace the tip, place the vehicle on supports and remove the wheel. To replace the cuff, the tip with the hinge must be removed.

Figure 258. Connection of the steering rod to the steering knuckle arm: 1 - hex nut; 2 — steering…

Figure 258. Connection of the steering rod to the steering knuckle arm: 1 - hex nut; 2 — steering rod end joint; 3 — lock nut; 4 - steering rod


When removing the tip, please refer to the drawing 258. Replacement of steering rod ends must be carried out as follows:
  • unscrew nut 1 and use a puller to disconnect the tip with the joint from the steering knuckle. The figure shows the required puller, which can be replaced with a universal one. Do the same on the other side of the car. After loosening lock nut 3, unscrew the tip with the hinge from the left rod. When turning, you should count the number of turns (with an accuracy of half a turn). You can also mark the thread of the tip with a felt-tip pen before unscrewing. When installing, the tip should be screwed in the same number of turns as necessary to maintain the wheel alignment angle setting;

Figure 260. Removing the tie rod end protective cover: 1 — case; 2 - clamp

Figure 260. Removing the tie rod end protective cover: 1 — case; 2 - clamp



  • detach cover 1 (figure 260) steering from the inside, loosening and pulling off clamp 2. From the outside of the rod, also loosen the clamp and pull off the cover. When installing, tighten the clamps to a torque of 10–12 N·m;
  • place the new cover on the steering rod and secure it from the inside with a large clamp. Straighten the cover without twisting it and secure it from the outside with a small clip;
  • screw the tip to the rod. If the old tip is installed, screw it back into its previous position; if new - screw it in to approximately the same position;
  • clean the hinge pin from grease and oil and insert it into the conical hole of the knuckle. Screw on the nut and tighten to a torque of 120-130 Nm;
  • install the wheels, lower the vehicle, tighten the wheel bolts to 160-180 Nm. Check the toe-in as described in the relevant subsection, or check the toe-in angle at a service station.
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The article has been verified: Levin Kirill Glebovich
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Mercedes Sprinter / Steering
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Removal the steering gear
Power steering fluid reservoir
Steering — General Information
Checking the steering play
Checking the play in the steering rod joints
Checking the steering gear protective covers
Filling the power steering system with fluid
Bleeding the power steering system
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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