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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Mercedes-Benz
  • Vito 2 (2003-2014)
  • Chassis
  • Front suspension
  • Checking and adjusting the front wheel alignment

Checking and adjusting the front wheel alignment (Mercedes-Benz Vito W639)

0
To check the front wheel alignment, set the wheels to the straight-ahead position. To do this, use the clamp (1) and the mounting rod (2).

VN 5.030 1. Steering wheel lock; 2. Fastening the retainer to the steering wheel

VN 5.030 1. Steering wheel lock; 2. Fastening the retainer to the steering wheel


In addition to setting the steering wheel to the center position, check the steering gear installation using the marks (indicated by arrows in the figure VN 5,031).

VN 5.031

VN 5.031


Next, you should measure the longitudinal tilt angle of the vehicle platform (see above).

Before measuring the wheel alignment, the standard spacer bar should be installed at the front of the wheels in order to make all the wheel displacements that are possible due to the flexibility of the elastic elements of the suspension arm mounts.



VN 5.032 1. Spacer bar

VN 5.032 1. Spacer bar


The manufacturer's instructions contain recommendations for checking wheel alignment using specialized tools (optical) stands. Therefore, the data on wheel alignment are given in angular units.

Author's note: you can convert the toe value from angular to linear units (which is more common for mechanics in our country).


The linear characteristic of toe-in is the difference in the length of the measuring rod installed between the right and left wheels in sequence, first at the front of the wheels, then at the rear of the wheels (at the points of greatest tire width, at the same distance from the wheel center).

This measurement will give the overall wheel alignment value, whereas the optical stand measures the toe-in value per wheel.

Calculation formula:

A = 2*D*tga,

Where:
  • A - total wheel alignment (mm);
  • D - diameter of the circle on which the measuring rod installation points are located (mm);
  • a - convergence angle (on one wheel).

Front wheel alignment of a vehicle depending on the longitudinal tilt of the vehicle platform

Longitudinal tilt of the vehicle platformConvergence (on one wheel)
+ 11,2°+0°17'(±5')
+ 10,4°+0°15'(±5')
+9,6°+0°14'(+5')
+8,8°+0°12'(+5')
+8,0°+0°10'(±5')
+7,2°+0°09'(±5')
+6,4°+0°07'(±5')
+5,6°+0°05'(+5')
+4,8°+0°03'(±5')
+4,0°+0°01'(±5')
+3,2°-0°01'(±5')
+2,4°-0°03'(±5')
+1,6°-0°05'(+5')
+0,8°-0°07'(±5')
+0,0°-0°10'(±5')
-0,8°-0°12'(+5')



Notes

1. A positive toe-in value means that the distance between the front edges of the wheels is less than that between the rear edges. Negative is the opposite.

2. Permissible value of the difference in convergence (on one wheel) right and left wheels; 0°5'.


Adjustment of the toe-in is made by changing the length of the steering rods by screwing or unscrewing the threaded end of the rod from the steering rod tip.

The adjustment is fixed using a lock nut (tightening torque: 50 Nm).

VN 5.033 1. Steering rod; 2. Lock nut

VN 5.033 1. Steering rod; 2. Lock nut
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The article has been verified: Lukyanov Nikita Ilyich
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Mercedes Vito 2 / Front suspension
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General information on checking wheel alignment angles
Shock absorber strut
Fastening the stabilizer bar
Anti-roll bar
Fastening the steering knuckle to the shock absorber strut
Checking and adjusting the camber and longitudinal tilt of the wheel pivot axis
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
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Vito 1 (1996-2003) 
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  • Diesel engines 2.2 l
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  • Transmission
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  • Front suspension and wheels
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  • Brake system
  • Body
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Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
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  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
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  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
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  • Electrical circuits
 
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