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W123 (1976-1985) W124 (1984-1995) W210 (1996-2002)
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  • E-Class
  • W123 (1976-1985)
  • Transmission
  • Automatic gearbox
  • Removal and installation of automatic transmission

Removal and installation of automatic transmission (Mercedes-Benz E-Class W123)

0
Contents: Removal ↡ Installation ↡

Automatic transmission control drive parts



1 - selector lever handle; 2 - selector lever hinge fork; 3 - hinge housing; 4 - drive lever; 5 -…

1 - selector lever handle; 2 - selector lever hinge fork; 3 - hinge housing; 4 - drive lever; 5 - gear selection rods; 6 - starter interlock switch housing; 7 - toothed sector of the locking device; 8 - control rod; 9 - vacuum modulator; 10 - vacuum hose; 11 - hydraulic block; 12 - low gear pedal engagement rod


Removal



1. Place the car on a lift.

2. Disconnect the wires from the battery.

3. Remove the automatic transmission oil level indicator pipe mounting bracket from the cylinder head.

4. Disconnect the control pressure rod.

5. Drain the oil from the automatic transmission by unscrewing the drain plugs of the oil pan and transformer.

6. Remove the access hatch to the transformer drive flange mounting bolt, then unscrew the six transformer mounting bolts.

7. Remove the rear automatic transmission suspension bracket with support.

8. Depending on the configuration, disconnect the wire from the oxygen concentration sensor and disconnect it from the propeller shaft tunnel.

9. After removing the mounting bracket, disconnect the muffler inlet pipe mounting bracket from the gearbox (mark the washers) and from the exhaust pipe.



10. Remove the elastic coupling of the gearbox output shaft flange.

11. To facilitate removal of the gearbox, disconnect the rear part of the exhaust pipe and secure it in the lower position with wire.

12. Remove the heat shield from below the intermediate support of the propeller shaft.

13. Unscrew the lock nut of the propeller shaft flange.

14. Move the front part of the driveshaft back as far as possible and secure it as high as possible in the tunnel.

15. Disconnect the power wire from the low gear pedal solenoid valve.

16. Disconnect the flexible speedometer drive shaft from the rear cover of the gearbox and remove it from the mounting bracket or disconnect the wires from the electronic speedometer sensor.

17. Working from the passenger compartment, disconnect the gear selection rod.

18. On vehicles with an exhaust gas catalytic converter, disconnect the shift speed increase connector.

19. Disconnect the starter interlock connectors and vacuum hose.

20. After unscrewing the bolts of the lower mounting bracket, remove the oil filler pipe.

21. Disconnect the water-oil heat exchanger hoses from the gearbox and remove their mounting clamps.

22. Place a jack under the gearbox housing.

23. Loosen all the bolts securing the gearbox housing to the engine block and disconnect the ground wire.

24. Secure the transformer in the casing by screwing a bolt instead of the drain plug so that it fits into the opening of the ventilation grilles.

25. Remove the gearbox by pushing it backwards to disconnect it from the engine.



Installation



Installing the gearbox is not difficult and is carried out in the reverse order of removal, taking into account the following:

1. Tighten the threaded connections to the specified torque.

2. Adjust the control pressure rod and gear selection rod.

3. Fill the gearbox with oil to the normal level.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The article has been verified: Levin Kirill Glebovich
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E-Class W123 / Automatic gearbox
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Changing oil and oil filter, checking oil level
Design and specifications of automatic transmission
Removal and installation of the transformer
Transformer flushing
Flushing the oil radiator
Adjusting the control pressure rod
Adjusting the gear selection rod
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W210 (1996-2002) 
  • General information
  • Vehicle description
  • Working conditions and tools
  • Car care
  • Diesel engines
  • Engine repair
  • Lubrication system
  • Cooling system
  • Injection system
  • Supply system
  • Exhaust system
  • Gasoline engines
  • Engine repair
  • Lubrication system
  • Cooling system
  • Control system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Steering
  • Tires and wheels
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Heating and ventilation
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting and signaling
  • Electrical circuits
W124 (1984-1995) 
  • General information
  • Governing bodies
  • Driving and operation
  • Weekly care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • I4 petrol engine
  • V6 petrol engine (SOHC)
  • V6 petrol engine (DOHC)
  • Diesel engines
  • Engine overhaul
  • Cooling system
  • Heating and ventilation
  • Fuel system (carburetor)
  • Injection system «Bosch CIS-E»
  • Injection system «Bosch HFM»
  • Diesel fuel system
  • Supply system
  • Starting and charging system
  • Ignition system (I4)
  • Ignition system (V6)
  • Preheating
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Switches
  • Headlights and lighting
  • Electrical circuits
W123 (1976-1985) 
  • General information
  • Introduction to the guide
  • Power unit
  • Engine device
  • Repair M102 engines
  • Repair M110 and M123 engines
  • Cooling and lubrication (M102)
  • Cooling (M110 and M123)
  • Ignition system
  • Power system «Stromberg»
  • Power system «Solex 4A1»
  • Fuel injection «K-Jetronic»
  • Fuel injection «L-Jetronic»
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan and rear axle
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
 
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