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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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  • Checking the compression in the cylinders

Checking the compression in the cylinders (Mercedes-Benz C-Class W202)

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Compression testing allows you to draw conclusions about the condition of the engine. When checking it, you can determine whether the valves or pistons are normal (piston rings) or they are worn out. In addition, based on the results of the check, it is possible to determine whether the engine is subject to replacement or can be repaired as a whole. A compression control device is required for checking.

The pressure difference between individual cylinders should be a maximum of 1.5 bar. If the pressure difference is more than 1.5 bar, this is a sign of faulty valves, worn piston rings or cylinder guides. If the wear limit is reached, the engine must be repaired or replaced.

The compression pressure should be: for a 4-cylinder engine 10–14 bar, for a 6-cylinder engine about 12 bar.

1. To check the compression, warm up the engine. After reaching the operating temperature of the coolant, drive another 5 km to ensure sufficient engine oil temperature.

2. Lift the engine hood.

2. Lift the engine hood.


3. 1.8/2.0L engine: Turn off ignition. Disconnect the crankshaft position sensor (L5) from the PMS control unit.

3. 1.8/2.0L engine: Turn off ignition. Disconnect the crankshaft position sensor (L5) from the PMS…


4. 2.2/2.8L engine: Switch off the ignition. Remove the control unit cover behind the front body wall. Disconnect the plug (A) from the HFM control unit (N3/4).



5. Remove all spark plugs.

6. Crank the engine several times with the starter to remove deposits and soot.

Warning! Set the gearbox to idle and apply the parking brake. Do not lean over the engine while cranking: risk of injury!


Warning! Set the gearbox to idle and apply the parking brake. Do not lean over the engine while…


7. Insert or screw the compression tester (01) into the spark plug hole with the rod (04) in accordance with the operating instructions. Insert a new sheet for the diagram (03), (02) intermediate part.

8. Have an assistant press the accelerator pedal all the way down and keep it pressed until the end of the test.

9. The engine should make about eight revolutions until the pressure rise is recorded by the measuring instrument.

10. Check all cylinders one by one and compare with the nominal value.

11. Then insert the spark plugs.

12. With the ignition off, attach the crankshaft position sensor to the PMS or HFM control unit. Install the HFM control unit cover.

13. Close the hood.
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C-Class W202 / Gasoline engines
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Valve seats in the cylinder head
Directional valves
Valves — removal and installation
Valve stem seals — removal and installation
Hydraulic disc tappets
V-belt (4-cylinder engine)
V-belt (6-cylinder engine)
Diagnostics of malfunctions of gasoline engines
General notes on engine overhaul
Repair work without engine dismantling
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
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  • Cooling system
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  • Supply system
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  • Charge and launch systems
  • Transmission
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  • Automatic gearbox
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  • Exterior (external elements)
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  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
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  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension, wheels and tires
  • Steering
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  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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