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190 (W201) (1982-1993) W202 (1993-2000) W203 (2000-2007)
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Engine dismantling (Mercedes-Benz C-Class W202)

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If a decision has been made to dismantle the engine for major repairs or repairs of the main components, then certain preparatory measures must be carried out.

It is extremely important to mark the place where the work will be carried out. Undoubtedly, the best place is a workshop. It is very important to have an equipped work site, as well as a place to store the car. If there is no workshop or garage, then a flat, smooth concrete or asphalt site will be required.

Washing the engine compartment and engine before dismantling will keep the tool clean and in constant working order.

You will also need a lift or hoist. Make sure that these devices have a load capacity reserve and are capable of lifting the engine with all units. Compliance with safety measures is of primary importance, since lifting the engine from the car is a dangerous operation.

If the engine dismantling work is carried out by an inexperienced person, then an assistant is needed. Consult and ask for help from people who have experience in such work. There are many types of work when lifting the engine from the engine compartment that exclude their implementation by one person.

Plan your actions in advance. Agree or obtain all the necessary tools and equipment before you begin work. Some devices that ensure safety during engine dismantling and installation, as well as reducing labor costs include: (besides the lift) sturdy stands, a full set of wrenches and mandrels, wooden blocks, rags and solvent for cleaning up the inevitable puddles of spilled liquids. If you are renting a lift, make arrangements in advance, having completed all the work that does not require this mechanism. This will save money and time.



[Original can be found on the website: MercedesMAN]

Keep in mind that you will not be able to use your car for a significant period of time. To perform some work that is not possible at home due to the lack of special equipment, you will have to contact a car service workshop. These companies work on a schedule and it would be advisable to consult there before dismantling the engine in order to accurately estimate the time costs for repair and restoration of parts.

Always be very careful when dismantling the engine. Thoughtless actions can cause serious injuries. Think about your actions in advance. Do not spare time for this, because the main thing is to work without injuries.
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Engine overhaul
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General notes on engine overhaul
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W203 (2000-2007) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
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  • Gasoline engines
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  • Cooling system
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  • Supply system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Ignition and control system
  • Charge and launch systems
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  • Automatic gearbox
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  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting system
  • Electrical diagrams (2000)
  • Electrical diagrams (since 2001)
W202 (1993-2000) 
  • General information
  • User manual
  • Driving a car
  • Car care
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Heating and ventilation
  • Ignition system
  • Fuel system
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension, wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting system
  • Electrical circuits
190 (W201) (1982-1993) 
  • General information
  • Introduction to the guide
  • Operation and care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • Petrol engine I4
  • Petrol engine V6
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Power system (carburetor)
  • Injection system (gasoline)
  • Injection system (diesel)
  • Exhaust system
  • Charge and start system
  • Ignition system (I4)
  • Ignition system (V6)
  • Diesel heating system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan shaft and axle shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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