Cars BMW Cars Volkswagen Cars Chevrolet Cars Land Rover Cars Lada Cars Honda Cars Peugeot
English Русский
Български
Беларускі
Український
Српски
Hrvatski
Română
Polski
Slovenský
Magyar
Bookmark News and articles Sitemap Feedback Site search
MercedesMan.ru
 
 
 
 
 
 
 
A-Class C-Class E-Class G-Class M-Class S-Class Others
Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vito 2 (2003-2014)
  • Diesel engine OM646
  • Engine repair
  • Removal and installation the crankshaft

Removal and installation the crankshaft (Mercedes-Benz Vito W639)

0
1. Remove the connecting rod bearing caps.

2. Remove the main bearing caps.

3. Remove the crankshaft from the bed.

4. Remove the pistons with connecting rods as an assembly from the cylinder block.

5. Remove the retaining rings securing the piston pins to the pistons.

6. Remove the piston pins and separate the pistons and connecting rods.

Attention: connecting rods and connecting rod bearing caps must be installed correctly during assembly. Therefore, when disassembling the crank mechanism, apply marks to the connecting rods and connecting rod bearing caps. Also mark the correct position of the connecting rods in the 8 cylinder block.


Note: new pistons have an arrow on top that should point towards the timing belt when the piston is correctly installed in the cylinder block. If old pistons are used for repairs, mark the correct piston installation before disassembling, as the arrow may not be visible on old pistons (see figure VN 2.087).


VN 2.067

VN 2.067
1. Crankshaft
2. Upper main bearing shell
3, Upper thrust bearing, adjusting the axial run-out of the crankshaft
4. Lower main bearing shell
5. Lower thrust bearing adjusting the axial runout of the crankshaft
6. Main bearing cap
6a. Bearing cover No. 3, designed for installing thrust bearings that regulate the axial runout of the crankshaft
7. Main bearing cap fastening screw
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The article has been verified: Lukyanov Nikita Ilyich
Share with friends:
◀ Previous
Mercedes Vito 2 / Engine repair
Next ▶

Disassembly and repair of the lower part of the engine
Checking hydraulic valve clearance compensators
Processing of cylinder head for installation of valve guide bushings
Valve guide bushings
Valve seats
Connecting rod and piston group of parts (CRP) — composition
Crank mechanism (CRM) — composition
Checking and repairing connecting rods
Connecting pistons to connecting rods and installing them in the cylinder block
Measuring the piston protrusion above the parting plane of a new cylinder block
More similar articles for repairing other models

☛ Crankshaft Position Sensor — Removal and Installation Mercedes W168 (1997-2004)
☛ Crankshaft Pulley/Vibration Damper and Hub — Removal and Installation Mercedes 190 (W201) (1982-1993)
☛ Replacing the front crankshaft oil seal Mercedes W123 (1976-1985)
☛ Removal and installation the crankshaft position sensor (CKP) Mercedes W463 (1999-2019)
☛ Removal and installation the end cover, replacing the rear crankshaft… Mercedes W163 (1997-2005)
☛ Crankshaft Sprocket — Installation Details Mercedes W140 (1991-1998)
Link in different formats to this article
Comments and feedback from visitors
No comments yet


How much will 17 + 28 ?

       





Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
MercedesMan.ru © 2017–2026 · Mobile version · Read about Mercedes · Sitemap: EN BG BY UA RS HR RO PL SK HU · Feedback · Site search · Bookmark A-Class (W168) · C-Class (W201) · C-Class (W202) · C-Class (W203) · E-Class (W123) · E-Class (W124) · E-Class (W210) · G-Class (W463) · M-Class (W163) · S-Class (W116, petrol) · S-Class (W126, petrol) · S-Class (W140) · S-Class (W220) · Sprinter · Vito 1 · Vito 2 · Vario 814D ·
 
We only use cookies without which some of the site's features may not be available.