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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Mercedes-Benz
  • Vito 2 (2003-2014)
  • Diesel engine OM646
  • Engine repair
  • Checking and repairing connecting rods

Checking and repairing connecting rods (Mercedes-Benz Vito W639)

0

Replacing the upper connecting rod head bushing



To replace a worn bushing of the upper connecting rod head, it should be pressed out and a new one pressed in using a hydraulic press and special mandrels. In this case, you should pay attention to the alignment of the lubrication hole in the bushing with the oil channel in the connecting rod.

VN 2.086

VN 2.086
Installing the upper connecting rod head bushing
b. Connecting rod head width
d. Inner diameter of the bushing
d1. Inner diameter of connecting rod head
The arrows indicate the lubrication holes


VN 2.087

VN 2.087
1. Connecting rod bearing cap
2. Connecting rod
3. Connecting rod bearing cap fastening screws
4. Piston
5. Retaining ring
6. Piston pin
7. Piston ring crimping tools
8. Marks on the connecting rod and on the connecting rod bearing cap
9. Connecting rod seat surface for bearings
10. Upper connecting rod bearing shell
11. Protrusion pressed out to secure the insert
12. Recess in the connecting rod for the locking protrusion




(Article was borrowed from the website: «MercedesMAN.ru»)

Control parameters for connecting rods



Control parameters for connecting rods
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The article has been verified: Lukyanov Nikita Ilyich
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Mercedes Vito 2 / Engine repair
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Crank mechanism (CRM) — composition
Connecting rod and piston group of parts (CRP) — composition
Removal and installation the crankshaft
Disassembly and repair of the lower part of the engine
Checking hydraulic valve clearance compensators
Connecting pistons to connecting rods and installing them in the cylinder block
Measuring the piston protrusion above the parting plane of a new cylinder block
Front cylinder block cover
Installing the rear cylinder block cover
Installing an oil pump
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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