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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vito 2 (2003-2014)
  • Diesel engine OM646
  • Engine repair
  • Front cylinder block cover

Front cylinder block cover (Mercedes-Benz Vito W639)

0
VN 2.092

VN 2.092
1. Front cover (A 646 010 09 33)
2. Centering sleeve (A 611 997 00 10)
3. Screw plug
4. Sealing ring
5. Sealing ring
6. Screw M10x1
7. Sealing ring
8. Oil nozzle for lubrication of chain and drive mechanisms (A 646 180 01 43)
9. Screw M6x19.001
10. Pressure relief valve
11. Shut-off valve gasket
12. Screw for fastening the front cover to the cylinder block M8x60.10 pieces (20 Nm)
12. Screw for fastening the front cover and coolant pump to the cylinder block M8x80.3 pieces (20 Nm)
12. Screw for fastening the front cover and coolant pump to the cylinder block M8 x 90. 1 piece (20 Nm)


Directions for Applying Sealant to the Front Cylinder Block Cover



Line for applying sealant to the timing case cover. Pressure oil channels to the engine block must not be sealed, since otherwise the sealant in these places will be captured by the oil flow and clog the oil supply holes.

Caution: The surface to be sealed must be completely clean. The sealant may only be applied along the designated lines in the form of a roller 2.0 mm (±0.5) mm thick.


The sealant roller must not be smeared.

The timing case cover must be installed within 10 minutes after applying the sealant bead.



VN 2.093

VN 2.093
Line for applying sealant to the timing case cover


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Mercedes Vito 2 / Engine repair
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Measuring the piston protrusion above the parting plane of a new cylinder block
Connecting pistons to connecting rods and installing them in the cylinder block
Checking and repairing connecting rods
Crank mechanism (CRM) — composition
Connecting rod and piston group of parts (CRP) — composition
Installing the rear cylinder block cover
Installing an oil pump
Installing the flywheel
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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