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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vito 1 (1996-2003)
  • Petrol engines 2.8 l
  • Engine repair
  • Upper timing belt cover

Upper timing belt cover (Mercedes-Benz Vito W638)

0
Contents: Removal ↡ Installation ↡

Removal



1. Remove the cylinder head cover 2.

2. Remove ignition coil 3 together with high-voltage wires (see figure 3.15).

Figure 3.15. Upper timing belt cover:

Figure 3.15. Upper timing belt cover:
1. Intake manifold,
2. Cylinder head cover,
3. Ignition coil,
4. Cooling system pump,
5. Connector,
6. Camshaft position sensor,
7. Upper timing belt cover,
8. Exhaust gas recirculation valve,
9. Chain tensioner,
10, 11. Bolts,
12. Cylinder head,
13. Lower timing belt cover.


3. Remove the cooling system pump 4 without disconnecting the system pipes.

4. Disconnect connector 5 from camshaft position sensor 6.

5. Remove the electrical attachments from the upper timing belt cover 7.

6. Remove the exhaust gas recirculation valve 8.

7. Remove the chain tensioner 9. This may cause engine oil leaks.

8. Unscrew bolts 10 securing the upper 7 and lower 13 timing belt covers. When installing, ensure that bolts 11 are installed correctly.

9. Remove the upper timing belt cover 7.

Installation



10. Installation is carried out in the reverse order of removal. Lubricate the sealing surfaces with sealant.
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The article has been verified: Lukyanov Nikita Ilyich
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Mercedes Vito 1 / Engine repair
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Cylinder head
Exhaust gas system
Exhaust manifold
Intake manifold
Cylinder head cover
Lower timing belt cover
Chain tensioner
Replacing the drive chain
Checking the basic position of the camshafts
Camshafts
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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