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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Mercedes-Benz
  • Vito 1 (1996-2003)
  • Petrol engines 2.8 l
  • Engine repair
  • Exhaust gas system

Exhaust gas system (Mercedes-Benz Vito W638)

0
Contents: Removal ↡ Installation ↡

Removal



1. Remove clamp 1 securing the rear part of the exhaust system 2 to the front part 3 (see figure 3.11).

Figure 3.11. Exhaust system:

Figure 3.11. Exhaust system:
1, 5. Clamps,
2. Rear part of the exhaust system,
3. Front part of the exhaust system,
4, 7, 11. Silent blocks,
6. Catalyst,
8. Oxygen sensor wire,
9. Oxygen sensor connector,
10. Exhaust manifold.


2. Remove silent block 4 of the rear part of the exhaust system 2.

3. Remove the rear part of the exhaust system 2.

4. Remove clamp 5 securing the front part of the exhaust system 3 from the catalytic converter 6.

5. Remove silent block 4 of the front part of the exhaust system 2.

6. Remove the front part of the exhaust system 3.

7. Remove the clamps securing the oxygen sensor wiring 8.

8. Disconnect connector 9 of the oxygen sensor.

9. Unscrew the exhaust manifold mounting nuts 10.

10. Remove silent block 11 of catalyst 6.

11. Remove catalyst 6.

Installation



12. Installation is carried out in the reverse order of removal.
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The article has been verified: Lukyanov Nikita Ilyich
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Mercedes Vito 1 / Engine repair
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Exhaust manifold
Intake manifold
Cylinder head cover
Air filter
Removal the engine with transmission
Cylinder head
Upper timing belt cover
Lower timing belt cover
Chain tensioner
Replacing the drive chain
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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