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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
  • Main
  • Mercedes-Benz
  • Vito 1 (1996-2003)
  • Petrol engines 2.8 l
  • Engine repair
  • Exhaust manifold

Exhaust manifold (Mercedes-Benz Vito W638)

0
Contents: Removal ↡ Installation ↡

Removal



1. Remove the mass air flow sensor.

2. Unscrew nuts 1 securing heat shield 2 to exhaust manifold 3 (see figure 3.10).

Figure 3.10. Exhaust manifold:

Figure 3.10. Exhaust manifold:
1, 5. Nuts,
2. Heat shield,
3. Exhaust manifold,
4. Adapter,
6. Cylinder head,
7. Gaskets.


3. Remove the heat shield 2.

4. Remove the exhaust manifold assembly.

5. Unscrew the exhaust gas recirculation tube from the adapter 4 of the exhaust manifold 3. Rotate the exhaust gas recirculation tube until it is completely removed.

(Article was borrowed from the website MERCEDESMAN)

6. Unscrew nuts 5 securing exhaust manifold 3.

7. Remove the exhaust manifold 3.

Installation



8. Installation is carried out in the reverse order of removal. Replace gasket 7 of exhaust manifold 3.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The article has been verified: Lukyanov Nikita Ilyich
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Mercedes Vito 1 / Engine repair
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Intake manifold
Cylinder head cover
Air filter
Removal the engine with transmission
Removal the engine with the subframe
Exhaust gas system
Cylinder head
Upper timing belt cover
Lower timing belt cover
Chain tensioner
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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