Removal the engine with transmission (Mercedes-Benz Vito W638)

Removal

1. Remove the engine together with the subframe.

2. Drain the fluid from the steering gear.

3. Disconnect from the refrigerant pressure sensor B61 (see figure 3.4).

Figure 3.4. Removing the engine with transmission:
1, 7. Bolt,
2, 8. Clamp,
3, 5. Air conditioning system tube,
4. Capacitor,
6. Receiver,
9, 10, 11. Cooling system pipes,
12. Radiator of the cooling system,
13. Nut,
14. Steering tube.
B61. Refrigerant pressure sensor.

4. Unscrew bolt 1 securing clamp 2 of air conditioning system pipe 3.

5. Unscrew the air conditioning system pipe 3 from the condenser 4.

[Original source of information mercedesman]

6. Unscrew the air conditioning system pipe 3 from the receiver 6.

7. Unscrew bolt 7.

8. Loosen clamp 8 and remove receiver 6.

9. Disconnect cooling system pipes 9 and 10 from the thermostat.

10. Disconnect the cooling system hose 11 from the radiator 12.

11. Unscrew nut 13 of the clamp securing tube 14 of the steering gear from subframe 24.

12. Disconnect the fan connector A80m44.1 from the radiator 12 automatic transmission (see figure 3.5).

Figure 3.5. Removing the engine with transmission:
12. Radiator,
15. Automatic transmission radiator,
16, 17. Steering tubes,
18. Half shaft,
19. Bolt,
20. Rear engine mount bracket,
21. Nut,
22. Rubber support.
A80m44.1. Automatic transmission radiator fan connector.

13. Remove the automatic transmission radiator 15 from the cooling system radiator 12.

14. Remove radiator 12 together with condenser 4.

15. Disconnect the automatic transmission radiator 12 from the engine.

16. Remove receiver 6 from the engine.

17. Disconnect the steering tubes 16, 17.

18. Unscrew the drive axle shaft mounting bolts 18 on both sides.

19. Unscrew bolt 19 securing the rear part of engine 20 to the automatic transmission.

20. Loosen nut 21 of rubber support 22.

21. Attach chain 23 to the engine and lift it from the subframe 24 (see figure 3.6).