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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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Precautions when working with the generator circuit (Mercedes-Benz Sprinter 903)

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When working on the generator circuit in any way, the following precautions must be observed:
  • never disconnect the battery terminals or voltage regulator leads while the engine and, accordingly, the generator are running. Otherwise, power surges occur that can damage electronic devices;
  • in no case should the output of the field winding of the generator and the connection wire connected to it come into contact with the "ground";
  • do not mix up both voltage regulator wires under any circumstances;
  • never connect the voltage regulator if it is connected to "ground" (its immediate failure is possible);
  • never remove the generator without first disconnecting the battery (at a minimum, remove the negative terminal);
  • when installing the battery, observe the polarity;
  • never use a household electrical bulb as a test light (110 or 220 V). Use only a 12 V mains lamp;
  • if the battery is being charged without being removed, disconnect both battery terminals. To eliminate the possibility of incorrectly connecting the wires to the battery terminals, they have different internal diameters.

Incorrect connection of wires leads to failure of the rectifier and voltage regulator, other electrical and electronic devices.
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The article has been verified: Levin Kirill Glebovich
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Mercedes Sprinter / Power devices
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Alternator — General Information
Detection of a faulty consumer
Checking and servicing the battery
Description of battery characteristics
Battery — General Information
Checking the generator without dismantling
Removal and installation of the generator — removal and installation
Replacing the brushes and voltage regulator of the generator
Disassembly and repair of the generator
Starter — General Information
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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