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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Mercedes-Benz
  • Vito 1 (1996-2003)
  • Diesel engines 2.3 l
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  • Checking and adjusting the start of injection (digital tester method)

Checking and adjusting the start of injection (digital tester method) (Mercedes-Benz Vito W638)

0

Examination



1. Unscrew plug 6 on the fuel injection pump adjusting bolt (see figure 4.75, 4.76).

Figure 4.75. Checking the start of injection without an infrared remote control adapter:

Figure 4.75. Checking the start of injection without an infrared remote control adapter:
1. Digital tester,
2. Infrared sensor,
3. TDC sensor,
4. TDC sensor rotor,
5. Fuel injection pump,
6. Cork,
7. Retainer,
G2. Battery.


Figure 4.76. Checking the start of injection with an infrared remote control adapter:

Figure 4.76. Checking the start of injection with an infrared remote control adapter:
1. Digital tester,
2. Pulse regulator sensor,
3. TDC sensor,
4. TDC sensor rotor,
5. Fuel injection pump,
6. Cork,
7. Retainer,
8. Infrared adapter,
G2. Battery.


2. Screw the RIV 2 sensor into the adjusting bolt.

3. Screw the TDC sensor 3 into the bracket.

4. Connect the TDC sensor to tester 1 according to the connection diagram.



5. Start the engine and set it to idle speed.

6. Read the fuel injection start value on tester 1. If the obtained value does not correspond to the required one, adjust the injection start.

7. Turn off the engine.

8. Disconnect the tester and sensor.

9. Tighten plug 3.

10. Check the engine oil level and adjust it if necessary. Replace lock 7.
  • Fuel injection start: 15±1° after TDC.

Figure 4.77. Adjusting the start of fuel injection:

Figure 4.77. Adjusting the start of fuel injection:
1, 4. Bolt,
2. Adjusting bolt,
3. Fuel supply start adjustment device,
5. Support bracket,
6. Infrared sensor.


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Mercedes Vito 1 / Power and control system
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Pre-heating temperature sensor
Pre-heating relay
Glow plugs
Injectors — removal and installation
Microswitch of fuel injection pump
Checking and adjusting idle speed
Generator — removal and installation
Starter — removal and installation
Tightening torques of engine components and parts 601.970
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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