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W123 (1976-1985) W124 (1984-1995) W210 (1996-2002)
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  • E-Class
  • W123 (1976-1985)
  • Power unit
  • Repair M102 engines
  • Checking and adjusting clearances in the valve drive mechanism on M102.920 and M102.939 engines

Checking and adjusting clearances in the valve drive mechanism on M102.920 and M102.939 engines (Mercedes-Benz E-Class W123)

0
The power unit is removed from the top of the vehicle.

1. Remove the air filter.

2. Disconnect the cooling system steam outlet hose from the cylinder head cover.

3. Disconnect the crankcase ventilation hose from the cylinder head cover.

4. Remove the distributor cap and disconnect the wires from the spark plugs.

5. Remove the cylinder head cover together with the ignition wire bundle and the ignition distributor cover.

6. Remove the spark plugs.

7. Turning the crankshaft clockwise with a wrench on the pulley mounting bolt, set the camshaft to a position in which the cams corresponding to one of the cylinders are directed in the opposite direction from the rocker arms.

8. Check the clearance with a flat feeler gauge at both valves between the end of the ball adjusting screw and the valve stem. Make sure that the adjusting screw is in the correct position relative to the valve stem.

(Publication reprinted from this resource: www.mercedesman.ru)

Clearances in the valve drive mechanism, mm: the normal clearance between the end of the adjusting screw and the valve stem, measured with a feeler gauge, is 0.15 mm for the intake valves on a cold engine and 0.20 mm for the exhaust valves, and 0.30 and 0.35 mm, respectively, on a hot engine.


9. If there is any deviation from the norm, adjust the gap by turning the adjusting screw and loosening the lock nut.

10. After adjustment, tighten the lock nut and check the clearance, then adjust the clearance of the remaining valves in the order of cylinder operation (1-3-4-2).

11. After adjustment, install the cylinder head cover, having first checked the condition of the gasket. Screw in the spark plugs, connect the ignition wire bundle, install the ignition distributor cover and air filter, connect the hoses.
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The article has been verified: Levin Kirill Glebovich
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E-Class W123 / Repair M102 engines
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W210 (1996-2002) 
  • General information
  • Vehicle description
  • Working conditions and tools
  • Car care
  • Diesel engines
  • Engine repair
  • Lubrication system
  • Cooling system
  • Injection system
  • Supply system
  • Exhaust system
  • Gasoline engines
  • Engine repair
  • Lubrication system
  • Cooling system
  • Control system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Steering
  • Tires and wheels
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Heating and ventilation
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Lighting and signaling
  • Electrical circuits
W124 (1984-1995) 
  • General information
  • Governing bodies
  • Driving and operation
  • Weekly care
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Troubleshooting
  • Power unit
  • I4 petrol engine
  • V6 petrol engine (SOHC)
  • V6 petrol engine (DOHC)
  • Diesel engines
  • Engine overhaul
  • Cooling system
  • Heating and ventilation
  • Fuel system (carburetor)
  • Injection system «Bosch CIS-E»
  • Injection system «Bosch HFM»
  • Diesel fuel system
  • Supply system
  • Starting and charging system
  • Ignition system (I4)
  • Ignition system (V6)
  • Preheating
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Switches
  • Headlights and lighting
  • Electrical circuits
W123 (1976-1985) 
  • General information
  • Introduction to the guide
  • Power unit
  • Engine device
  • Repair M102 engines
  • Repair M110 and M123 engines
  • Cooling and lubrication (M102)
  • Cooling (M110 and M123)
  • Ignition system
  • Power system «Stromberg»
  • Power system «Solex 4A1»
  • Fuel injection «K-Jetronic»
  • Fuel injection «L-Jetronic»
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Cardan and rear axle
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
 
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