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Sprinter (1995-2000, diesel) Vito 1 (1996-2003) Vito 2 (2003-2014, diesel) Vario 814D (1996-2003, diesel)
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  • Working fluid level and its replacement

Working fluid level and its replacement (Mercedes-Benz Sprinter 903)

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The level of the working fluid may change depending on its temperature. The dipstick has two marks, one for 30°C (cold) and one for 80°C (hot). On the other side of the dipstick, the marks correspond to the Fahrenheit temperature scale. The normal position of the working fluid level is between the Min and Max marks. Automatic transmission fluid (ATF) was used for filling, Dexron II is also recommended. The volume of the working fluid to be filled is 6.2 liters. Particular cleanliness must be observed when checking the fluid level. Even small foreign particles can cause serious damage. Use only lint-free cloths to wipe the dipstick.

The fluid is added through the dipstick hole while the engine is running. With the parking brake on and the brake pedal depressed, move the selector lever to all positions in turn. Finally, move the selector to position P and check the fluid level again.

Figure 343. Drain plug in the automatic transmission housing

Figure 343. Drain plug in the automatic transmission housing


Figure 344. Drain plug in the torque converter

Figure 344. Drain plug in the torque converter




To replace the working fluid, the old one must first be drained through two holes located in different places. The plug of one of them is located in the crankcase and is shown in the figure 343. The other one is screwed into the torque converter. To access it, you need to manually turn the engine crankshaft until the plug appears in the hole in the torque converter housing, as shown in the figure 344.

When replacing the working fluid, you must proceed as follows:

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  • take the car for a short drive to warm up the liquid but not make it too hot;
  • place the car on supports and place a container of approximately 6 liters under the gearbox;
  • use a hex key to unscrew the plug from the drain hole in the gearbox housing and let the fluid drain. It is important that the liquid is not too hot. Touch the crankcase: if it is very hot, wait a while until you can touch the crankcase with your hand. After draining the liquid, check the plug sealing ring and replace if necessary. Then screw in the plug and tighten to 14 Nm;
  • turn the engine crankshaft with the head on the crankshaft pulley bolt until the drain plug in the torque converter is accessible. Use a hex key to unscrew the plug and wait until the liquid drains. Then tighten the plug to 16 Nm. Replace the sealing ring if necessary;
  • fill the gearbox with the recommended fluid. The above amount will not fit completely, as some of the old fluid remains in the box. Therefore, you should check the level with the dipstick from time to time. Finally, insert the dipstick and check the fluid level as described earlier.
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Mercedes Sprinter / Automatic gearbox
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Removal and installation of automatic transmission
Checking the automatic transmission
Towing a car with an automatic transmission
Starting the engine of a car with an automatic transmission by towing
Automatic transmission — general description
Removal and installation of the automatic transmission housing
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Vario 814D (1996-2003, diesel) 
  • General information
  • Maintenance
  • Power unit
  • Engines 602.984/985
  • Engines 904.908/914/923/936
  • Transmission
  • Clutch
  • Manual gearbox 711.613
  • Manual gearbox 710.64/66
  • Manual gearbox 715.051
  • Automatic gearbox 723.345
  • Power take-off box
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and electrical equipment
  • Interior (internal elements)
  • Exterior (external elements)
  • Heater and air conditioner
  • Electrical diagrams
Vito 2 (2003-2014, diesel) 
  • General information
  • User manual
  • Maintenance
  • Diesel engine OM646
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Security systems
  • Electrical circuits
Vito 1 (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Petrol engines 2.0 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Petrol engines 2.8 l
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and control system
  • Diesel engines 2.3 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Diesel engines 2.2 l
  • Engine repair
  • Cooling system
  • Lubrication system
  • Turbocharging and recycling
  • Power and control system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Heater and air conditioner
  • Electrical circuits
Sprinter (1995-2000, diesel) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front axle
  • Rear axle and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Tires and wheels
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
 
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