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W116 (1972-1980, petrol) W126 (1979-1991, petrol) W140 (1991-1998) W220 (1998-2005)
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  • S-Class
  • W116 (1972-1980)
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  • Removal and installation the master cylinder

Removal and installation the master cylinder (Mercedes-Benz S-Class W116)

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All car models are equipped with working cylinders of different diameters, which must be taken into account when replacing the master cylinder. Fig. 167 shows the fastening of the master cylinder and clutch pedal. To remove it, the following work must be performed:

Remove the cover under the instrument panel.

Remove the floor covering and rug.

Drain the brake fluid by placing a hose on the bleed nipple, open the nipple and press the clutch pedal several times, lower the hose into the container.

Disconnect the pipe from the combination tank.

Disconnect the line from the working cylinder.

Loosen the adjusting bolt (3) in Fig. 167.

Fig. 167. Sectional view of the clutch master cylinder.

Fig. 167. Sectional view of the clutch master cylinder.
a - the adjustment size of the spring to overcome the pedal dead point,
b - clearance between the master cylinder piston and the pedal pusher,
c - clutch pedal travel,
1 - master cylinder,
2 - pusher,
3 - adjusting bolt,
4 - spring for overcoming the pedal dead point,
5 - spring plate.


Loosen the bolts securing the master cylinder to the pedal bracket. Pay attention to the position of the limit stop on the master cylinder. Leave the pusher on the clutch pedal.



The installation of the master cylinder is performed in the reverse order. Before fixing the master cylinder, install the pusher in it. Put a hose on the rubber tip of the master cylinder and connect it to the combination tank. Check and, if necessary, adjust the clearance between the clutch pedal pusher and the master cylinder piston. Bleed the clutch drive hydraulic system. A description of this work is given below.

Check the operation of the clutch release drive. To do this, press the clutch pedal and engage reverse gear. A scraping sound when engaging gears indicates that the clutch is not fully disengaged. It is necessary to check the operation of the entire mechanism.

If the clutch pedal does not reach the stop when pressed, this may result in the clutch not being fully disengaged.
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S-Class W116 / Clutch and cardan
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Removal and installation the cardan transmission
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W220 (1998-2005) 
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  • Introduction to guide
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  • Front suspension
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W140 (1991-1998) 
  • User manual
  • Controls and instruments
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  • Petrol engine V6
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  • Power supply and injection system
  • Control system HFM-SFI
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  • Ignition system
  • Charge and launch system
  • Transmission
  • Mechanical gearbox 717.438
  • Mechanical gearbox 717.454
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  • Clutch and drive shafts
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  • Body
  • Exterior (external elements)
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W126 (1979-1991, petrol) 
  • Power unit
  • Engine repair
  • Ignition system
  • Lubrication system
  • Cooling system
  • Fuel system
  • Fuel injection system
  • Transmission
  • Clutch and cardan
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
W116 (1972-1980, petrol) 
  • General information
  • Introduction to guide
  • Power unit
  • 8-cylinder V8 engine
  • 6-cylinder I6 engine
  • Cooling and lubrication system
  • Power system (carburetor)
  • Fuel injection system
  • Ignition system
  • Transmission
  • Clutch and cardan
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
 
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