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W116 (1972-1980, petrol) W126 (1979-1991, petrol) W140 (1991-1998) W220 (1998-2005)
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  • Clutch — General Information and Removal

Clutch — General Information and Removal (Mercedes-Benz S-Class W116)

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The clutch is single-disk, dry, with a central pressure diaphragm spring. The clutch drive is hydraulic with a master and slave cylinder.

The pressure plate and diaphragm spring are non-separable and must be replaced if damaged.

Fig. 159. Clutch

Fig. 159. Clutch


Removal the clutch



The clutch can be removed from the engine installed on the vehicle.

Remove the gearbox (section 10.1).

Use a center punch to mark the position of the clutch housing and flywheel.

Loosen the six clutch mounting bolts evenly and crosswise.

Remove the clutch housing and driven disk.

Wipe the inner surfaces of the flywheel with a rag and check the working surface. If the friction linings of the driven disk wear down to the rivet heads, the working surfaces of the flywheel and clutch pressure plate may be worn out.

Whenever the engine is removed or the gearbox is disconnected, it is essential to check the condition of the clutch.
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S-Class W116 / Clutch and cardan
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Clutch repair
Clutch installation
Clutch release drive
Checking the wear of the clutch driven disc linings (in assembled condition)
Removal and installation the master cylinder
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W220 (1998-2005) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and heating systems
  • Power and exhaust systems
  • Ignition and control system
  • Charge and launch systems
  • Transmission
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Front suspension
  • Rear suspension
  • Steering
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
W140 (1991-1998) 
  • User manual
  • Controls and instruments
  • Driving and operation
  • Maintenance
  • Power unit
  • Petrol engine V6
  • Petrol engine V8
  • Petrol engine V12
  • Diesel engine OM603
  • Diesel engine OM606
  • Cooling system
  • Power supply and injection system
  • Control system HFM-SFI
  • Control system LH-SFI
  • Control systems ME-SFI
  • Diesel control system
  • Ignition system
  • Charge and launch system
  • Transmission
  • Mechanical gearbox 717.438
  • Mechanical gearbox 717.454
  • Automatic gearbox 722.5
  • Automatic gearbox 722.6
  • Clutch and drive shafts
  • Differential
  • Chassis
  • Brake system
  • Steering
  • Front suspension
  • Rear suspension
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
W126 (1979-1991, petrol) 
  • Power unit
  • Engine repair
  • Ignition system
  • Lubrication system
  • Cooling system
  • Fuel system
  • Fuel injection system
  • Transmission
  • Clutch and cardan
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
W116 (1972-1980, petrol) 
  • General information
  • Introduction to guide
  • Power unit
  • 8-cylinder V8 engine
  • 6-cylinder I6 engine
  • Cooling and lubrication system
  • Power system (carburetor)
  • Fuel injection system
  • Ignition system
  • Transmission
  • Clutch and cardan
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
 
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